Call me doubtful regarding this statement, Mike. I aborted my first full and final print yesterday after about 30 hours of run-time because one of the support towers warped and the print head knocked it off the build plate. I should have taken a photo, but was pretty disgusted and didn't think about it. That was with automatic tree supports with the style set to "Tree Strong". After some research on warping, I changed to automatic normal supports with the style set to Grid and slowed down the support speed to try to prevent the same thing. Look at the warping that's now occurring in the grid supports:
View attachment 662609
If ASA is this prone to warping, I don't think calibrating will solve the problem because warping in a part is very hard to model or predict. Like welding sheet metal, the temperature gradients causing the part to warp vary with the smallest change in conditions (like small drafts from environmental influences like a person walking by while you are welding). I suspect that the calibration only works with the print you used to calibrate. Repeat the part, and the calibration is no longer valid. That said, the same problem occurs when you change the model like I did.
I have to say that I'm getting very frustrated with 3D printing this part. I'll probably be aborting this print today, too. I need more rigid supports that won't warp as much (a lower surface area to volume ratio or more connections), but I can't find a way to do that. I thought the Grid option would tie the support walls together in a rectangular grid (from top view), but they are just zig-zagging back and forth with no ties at 90° to the walls shown. The part itself is much more rigid and isn't visibly warping, so I think if I can get the right support, it'll work. Do you know of a way to accomplish that?
Stay tuned for more frustrating sab 3D printing adventures!
Those supports are interesting. I’ve never had it make any that looked like that. I’ve probably not printed anything that tall either.
Mine have either been trees or blocks. Yours look like narrow thin columns.
