Novak Conversions Jeep Wrangler TJ radiator

Mid-arm LJ Rubicon

Now the front!
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Good day working on the Jeep! Started by getting the rear end on jack stands and pulled the rear axle out. Plan on doing the rear first then moving to front. Lots of cutting and grinding but was able to remove the unneeded factory brackets off the frame and axle.View attachment 209934

View attachment 209933
Next I plan to cut the upper coil buckets off to relocate them. Then begins the tacking and welding!

Here’s a little bit of practice welding coupons... 1/4” to 1/8” trying to mock welding the Savvy brackets to the frame. I’d say I’ve got the setting just about dialed!
View attachment 209935
Nice welds, looks like pulsating setting. Is your welder is a ESAB product or what brand/model ?
 
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Nice welds, looks like pulsating setting. Is your welder is a ESAB product or what brand/model ?
Thank you! I do take pride in my welding as it’s a skill I’ve spend a lot of time developing.

The welder is an ESAB Rebel EMP 205ic AC/DC
Wicked little multiprocess welder. 🤘🏻 All these welds were done on the standard MIG process. Although the welder is capable of pulsating tig process.
Anyone looking into a welder I highly recommend looking deeper into this ESAB.
 
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Would there had been any benefit to turning the pinion up more when welding the brackets on? Pinion looks low, but could just be the camera angle.
The savvy rear truss comes with a plate that bolts to the diff cover that locates the truss on top of the diff. I’m going completely off what they are recommending.
The adjustable links are set to the recommended install length.
You are correct pinion seems a touch low. The adjustable links will easily take care of the issue. When I get the front done, I plan on going over all the link length and angles again. Along with another cycle of the suspension to dial everything in.
 
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More work on the Jeep! Progress slowed with Christmas. But I was able to get a good amount of work done the following weekend. All factory brackets were cut of the frame. (The frame is now free of all unneeded factory suspension brackets!) The front axle was also prepped for the truss. I got everything welded and painted. Turned out awesome.
The front ring and pinion fought me a bit last night. I had it apart and back together a total of 6 times 😳 finally happy with my results.
hopefully by this weekend it will be back on its tires and all that will be left is the details!
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Looks awesome man! Time for a new front bumper ;)

I think that's the only thing I'd change.
 
You knocked that out quickly! Either I need to stop by, or you need to drive it down here to my place so I can see it in real life!
 
Looks awesome man! Time for a new front bumper ;)

I think that's the only thing I'd change.
Thanks Chris!!
I know...the chopped front bumper is bringing down the looks. Unfortunately the Jeep budget is thin. The wife said no more parts until I finish our basement 🙄
 
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You knocked that out quickly! Either I need to stop by, or you need to drive it down here to my place so I can see it in real life!
Anytime! Shoot me a text or message. I took it for a drive around town today. Everything seems pretty solid. I may need a quick trip to west mountain for a close and quick first run.
 
Thanks Chris!!
I know...the chopped front bumper is bringing down the looks. Unfortunately the Jeep budget is thin. The wife said no more parts until I finish our basement 🙄
I hear ya! We’ve all been in this boat before. The good news is that your progress so far is awesome!
 
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Novak Conversions Jeep Wrangler TJ radiator