Novak Conversions Jeep Wrangler TJ radiator

Need advice on wiring

ironraccoon

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Jul 1, 2025
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Texas
Please be kind - I’m still learning.

I’ve owned my 2004 unlimited (standard, inline 6) for about three months. In that time I’ve had to remove wiring that PO left behind (they cut a three foot section out of lighting, but left the rest of the wires and the lights behind), replace the pre cats, o2 sensors, catalytic converter (turns out you shouldn’t be able to see straight through it), steering stabilizer, swap the hard linkage with a cable to fix the problems with the transmission after a suspension lift/transmission drop, replace a broken engine mount (the passenger side one had been replaced but the bolt on the driver side couldn’t be removed because of the ac compressor, and various (quite a few) other things. I think it was flooded at one point because the light bulbs up front had water in them, and the housing had a whole complete ecosystem in it, among other things. It was well loved - just not necessarily by someone who would (knew or learn how to) work on it themselves.

Last weekend, a friend decided he was going to mess with me and move it, and when I saw it rolling away I thought it was being stolen. So I’m running the wires today with a latching switch to interrupt the ground on the asd relay. I don’t have all the parts, so I’m JUST running the wires until I can get home and get the fuses and spade connectors. I also want to wait to the the battery cable off until I have a hard switch to shut off power to the winch.

So now that you know that background, here’s what happened:

I got under the dash to interrupt the ignition start wire, and found they cut both yellow wires with a red stripe, the blue wire with a red stripe, and spliced them together on the pcm side of the harness. At this point I’m a little out of my depth - up until now a lot of YouTube and this forum and a solid history of legos had me pretty prepared to learn how to work on my jeep. At this point I really just need someone to explain this to me like I’m five. I SUSPECT this is what contributed to blowing the asd relay a month ago - I was fixing some wiring - the drl wire has been repurposed to run the ac compressor and the radiator fan that the internet says I’m supposed to have is gone, and I’m struggling to located the correct wires upstream. Unfortunately my usual job is destruction or stopping damage rather than fixing things so I’m out of my depth.

If I can I would like to repurpose the way these wires have been cut to install a momentary switch on the starter wire - but I want to ask someone smarter than me the correct way to fix this.

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Trace one circuit at a time to make sense of it. 👍

One yellow and red comes from the pcm. The other appears to go to the fuse.

The blue/ red goes to the starter.

That wasn’t the issue so much as I’m having trouble making sense of this in my brain and just need a bit of help.

To be specific, I already did what you’re suggesting - as this is a hobby, I really need someone to tell me how to fix this in the best way possible - I want to put a hall switch in the starter circuit, and with all the cuts and splices made, I’m having trouble making the jump from identifying circuit and wires to the best solution possible.
 
One yellow and red comes from the pcm. The other appears to go to the fuse.

The blue/ red goes to the starter.

That wasn’t the issue so much as I’m having trouble making sense of this in my brain and just need a bit of help.

To be specific, I already did what you’re suggesting - as this is a hobby, I really need someone to tell me how to fix this in the best way possible - I want to put a hall switch in the starter circuit, and with all the cuts and splices made, I’m having trouble making the jump from identifying circuit and wires to the best solution possible.

I wish I was knowledgeable enough to know how to making it work. What I would do is put it back stock and if you are really worried about your Jeep getting stolen (by your friend 😂) then you can set up a kill switch. Here’s a link to what some have done.

https://wranglertjforum.com/threads/setting-up-a-kill-switch-hidden-in-plain-sight.4230/post-56151
 
So it looks like what you're looking at there is the brake lamp switch. From the 2004 service manual:
Screenshot_20250817_194055.png


Now...wtf is the "speed control" system? Cruise control? Is this what kills cruise control when you hit the brake pedal? Was the PO trying to hotwire it so it wouldn't do that? My Silverado has seemed to have an issue with the brake pedal prematurely turns off cruise control, maybe they were trying to remedy something like that?

I'm sure you can figure this out though. I help design, build, and troubleshoot industrial machines and I still need a quiet room and an entire afternoon to get through some wiring diagrams. I gotta say though, once you get the hang of the ones in these Jeep manuals, I think they're actually pretty well laid out and easy to use. You have to jump pages a lot, but pretty much everything you want to know is in there somewhere if you can find it!
 
So it looks like what you're looking at there is the brake lamp switch. From the 2004 service manual:
View attachment 637358

Now...wtf is the "speed control" system? Cruise control? Is this what kills cruise control when you hit the brake pedal? Was the PO trying to hotwire it so it wouldn't do that? My Silverado has seemed to have an issue with the brake pedal prematurely turns off cruise control, maybe they were trying to remedy something like that?

I'm sure you can figure this out though. I help design, build, and troubleshoot industrial machines and I still need a quiet room and an entire afternoon to get through some wiring diagrams. I gotta say though, once you get the hang of the ones in these Jeep manuals, I think they're actually pretty well laid out and easy to use. You have to jump pages a lot, but pretty much everything you want to know is in there somewhere if you can find it!

Speed control is cruise control.
 
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Novak Conversions Jeep Wrangler TJ radiator