Novak Conversions Jeep Wrangler TJ radiator

Increasing power from my TJ

Franz

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Oct 11, 2025
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Italia
Hi everyone, I'd like some advice. Can you recommend a powertrain add-on to my TJ? Like a Jet Performance or something similar. Thanks.
 
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Would be helpful if year and emgine were listed. Colojeep pointed out OP has a 2.4L. Ammended recommendation. Sell 2.4L TJ and buy 4.0L TJ.

Yes you can make more power from a 4.0L. It won't be a huge amount unless you go stroker, supercharger or turbo, but you can find 20-30hp without tearing the motor apart. The 4.0L isn't all that powerful and driveline losses are around 30%.

If you are on larger than factory tire sizes, regearing is the first thing you need to do. Mainly to bring the final drive ratio back into alignment with the narrow powerband of the 4.0L.

There is a bolt on dyno series thread here. It was with an earlier TJ. There are differences between years but the core concepts remain the same.

A TJ 4.0L does benefit from a cold air intake.

A TJ 4.0L will benefit from a catback exhaust.

A TJ 4.0L will benefit from a set of 1.7 roller rockers but can have pushrod interference.

A fuel return system adds some power as well.

Headers don't do much with the early models, but the later ones with precats can pick up some nice gains in the 2000-3500rpm range from short headers while retaining the precats. Only 5hp or so at peak at 4500 with these though.

HP Tuners is the way to go for modifying the programming. Advancing the timing on WOT 3°-6° is an easy mod. You need a wideband O2 to adjust fuel without flying blind.

Some mods don't do much or anything unless the original part requires replacement. 4 hole fuel injectors for instance.
 
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Yes you can make more power from a 4.0L. It won't be a huge amount unless you go stroker, supercharger or turbo, but you can find 20-30hp without tearing the motor apart. The 4.0L isn't all that powerful and driveline losses are around 30%.

If you are on larger than factory tire sizes, regearing is the first thing you need to do. Mainly to bring the final drive ratio back into alignment with the narrow powerband of the 4.0L.

There is a bolt on dyno series thread here. It was with an earlier TJ. There are differences between years but the core concepts remain the same.

A TJ 4.0L does benefit from a cold air intake.

A TJ 4.0L will benefit from a catback exhaust.

A TJ 4.0L will benefit from a set of 1.7 roller rockers but can have pushrod interference.

A fuel return system adds some power as well.

Headers don't do much with the early models, but the later ones with precats can pick up some nice gains in the 2000-3500rpm range from short headers while retaining the precats. Only 5hp or so at peak at 4500 with these though.

HP Tuners is the way to go for modifying the programming. Advancing the timing on WOT 3°-6° is an easy mod. You need a wideband O2 to adjust fuel without flying blind.

Some mods don't do much or anything unless the original part requires replacement. 4 hole fuel injectors for instance.

It appears he has a SE with a 2.4 4 banger .
 
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What gears are you running on your axles?

-Mac

I was going to post a link to @Jezza ’s really good dyno series for 4.0 bolt mods OP (mostly the stuff @GoldenGorilla mentioned above), but I see you have the 2.4L. Gearing down (numerically higher gears) like where @macleanflood was probably going) may help but I would V8 swap a 4 cylinder TJ. I wonder what the rules are about that sort of thing in Italy?
 
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Yes you can make more power from a 4.0L. It won't be a huge amount unless you go stroker, supercharger or turbo, but you can find 20-30hp without tearing the motor apart. The 4.0L isn't all that powerful and driveline losses are around 30%.

If you are on larger than factory tire sizes, regearing is the first thing you need to do. Mainly to bring the final drive ratio back into alignment with the narrow powerband of the 4.0L.

There is a bolt on dyno series thread here. It was with an earlier TJ. There are differences between years but the core concepts remain the same.

A TJ 4.0L does benefit from a cold air intake.

A TJ 4.0L will benefit from a catback exhaust.

A TJ 4.0L will benefit from a set of 1.7 roller rockers but can have pushrod interference.

A fuel return system adds some power as well.

Headers don't do much with the early models, but the later ones with precats can pick up some nice gains in the 2000-3500rpm range from short headers while retaining the precats. Only 5hp or so at peak at 4500 with these though.

HP Tuners is the way to go for modifying the programming. Advancing the timing on WOT 3°-6° is an easy mod. You need a wideband O2 to adjust fuel without flying blind.

Some mods don't do much or anything unless the original part requires replacement. 4 hole fuel injectors for instance.
Thank you unfortunately I have 2.4
 
I was going to post a link to @Jezza ’s really good dyno series for 4.0 bolt mods OP (mostly the stuff @GoldenGorilla mentioned above), but I see you have the 2.4L. Gearing down (numerically higher gears) like where @macleanflood was probably going) may help but I would V8 swap a 4 cylinder TJ. I wonder what the rules are about that sort of thing in Italy?

In Italy it's not possible to change the engine... I would no longer have the homologation to drive it.
 
figured. Its fairly against the rules in some parts of the US as well, but at least where I live, there’s no enforcement so many do it. What about adding a turbo? Is that allowed?
 
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In Italy it's not possible to change the engine... I would no longer have the homologation to drive it.

So gearing yes.

The Dodge Neon SRT 4 2.4 shares the internals with your engine block. Has a turbo. Does many hundreds of horsepowers.

Technically it would be the same engine...

-Mac
 
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Novak Conversions Jeep Wrangler TJ radiator