Novak Conversions Jeep Wrangler TJ engine mounts

Head Gasket or Water Pump?

TJ Mick

New Member
Original poster
Joined
Apr 3, 2025
Messages
19
Location
Australia
Context: Had my 4.0 litre re-built couple years ago and since I've only put on approx. 10,000 Miles.

Had my water-pump replaced late last year and a few weeks later started to notice some build up around my manifold bolt as picture.

It stayed like this for a few months, meanwhile the Jeep doesnt over-heat and I was losing minimal coolant. Engine is strong and overall the Jeep runs really well.

Few days ago I took it to a mechanic who peformed a pressure test and checked the bolt torque was correct.
After the pressure test the coolant is clearly visibly leaking from this bolt/area.

Mechanic who performed the pressure test suspects that it's a head gasket leak. How do I determine if it's a head gasket leak or related to the water pump.. or possibly something else?

Photos attached.

Thanks in advance.

IMG_8914.PNG


IMG_8919.PNG


IMG_8922.png


IMG_8924.png


IMG_8921.jpg
 
Oil analysis or a combustion gas test are simple ways of verifying your mechanics gut instincts.

But I'd certainly throw a water pump at it before I did the head... although honestly the heads on these 4.0s are ridiculously simple to pull.

-Mac
 
  • Like
Reactions: James9100
Context: Had my 4.0 litre re-built couple years ago and since I've only put on approx. 10,000 Miles.

Had my water-pump replaced late last year and a few weeks later started to notice some build up around my manifold bolt as picture.

It stayed like this for a few months, meanwhile the Jeep doesnt over-heat and I was losing minimal coolant. Engine is strong and overall the Jeep runs really well.

Few days ago I took it to a mechanic who peformed a pressure test and checked the bolt torque was correct.
After the pressure test the coolant is clearly visibly leaking from this bolt/area.

Mechanic who performed the pressure test suspects that it's a head gasket leak. How do I determine if it's a head gasket leak or related to the water pump.. or possibly something else?

Photos attached.

Thanks in advance.

View attachment 606220

View attachment 606221

View attachment 606222

View attachment 606223

View attachment 606224

Honestly. Your engine is so clean i suspect you dropped that coolant on there to troll would be knowledge guys. But as a guy that tried to repair a water meeter that ruptured in a blizzard. I know how leaks can be ever so slight. However. You provided enough photos to suggest you wanted to test people here and i wont correct the bias. To allow you to continue on. Ur the only guy going to understand how i understand you
 
Check the thermostat housing/elbow. They are notoriously leaky as many/most of them have coplanarity issues. I fixed mine with Permatex.
 
  • Like
Reactions: macleanflood
Looks to me like the stud hole went into a cooling system passage. Not even sure if that possible in that location, but Ive had more then one D/C product with that issue.
 
Sharing a latest image -

Do I need to mess with Bolt 11 considering it's evident that the weaping is coming from Bolt 1?

Can I not just remove Bolt 1 - add sealent and tighten?

IMG_9061.jpg
 
From what I see bolt one first. Can’t tell by the picture if there is any leaking from eleven. The top bolt on the water pump requires sealant and I used teflon impregnated liquid sealant from a recent house plumbing repair.

Hopefully on a side note the person that installed #1 didn’t strip the threads.
 
From what I see bolt one first. Can’t tell by the picture if there is any leaking from eleven. The top bolt on the water pump requires sealant and I used teflon impregnated liquid sealant from a recent house plumbing repair.

Hopefully on a side note the person that installed #1 didn’t strip the threads.

Thanks for the advice.
 
Bolt 11 penetrates the water jacket in the block. That is the source of the coolant.

Bolt 1 is just the lowest point that it can escape.

Bolt 11 needs to be removed and the threads coated with the correct sealant.

Just bugs me that the coolant is on the outer side of the gasket? The fan sling’s coolant everywhere. My water pump leak has slung coolant all over the underside of the hood.
 
The manifold bolt doesn't penetrate the water jacket, it just intersects the head bolt hole. The head bolt is still leaking.

Yep,leave it long enough and it'll be a rusty mess in there.

Torque it to the spec for that one head bolt. It's less than the others because of the sealant
 
  • Like
Reactions: JKP
Can I just remove Head bolt #11, apply sealant and re-torque without having to remove the other head bolts and worry about tightening pattern?
 
Can I just remove Head bolt #11, apply sealant and re-torque without having to remove the other head bolts and worry about tightening pattern?

Yes. I’ve done it before. Just follow the torque specs. Seems like it’s different than the others IIRC.
 
  • Like
Reactions: Link and TJ Jim
Yes,

The torque is less because the sealant acts as a lubricant.

I would drain some of the coolant to get the level below the bolt hole in the block too.
 
  • Like
Reactions: Rickyd and JMT
Novak Conversions Jeep Wrangler TJ engine mounts