Do-anything LJ build advice

Alright, in the interest of my driving and fabrication skill levels (and cost), I'll pull back to 35s for the first major upgrade. Going this route, I'm not replacing the axles. I'll build the D44s I have.

Major components I can think of for now:

1) Full cage: Safety first! I've been planning the GenRight kit, but I'm not eager to have the cage holding the dash in. Thoughts?
2) Suspension: I like the factory handling, but I'm not a fan of the factory ride. How much more lift? Coilovers? Outboard rear shocks? Long arm or mid-arm (same thing)? 3 link? 4 link?
3) Steering: Change geometry? Hydro assist? Has to be stable on pavement.
4) Axles: 5.13 or 5.38? ARB lockers or electric? Larger shafts? Cro-mo? Truss?
5) Drivelines: Match to lift
6) Fuel tank: GenRight, larger capacity.
7) Armor.

This is already feeling a lot more manageable, thanks for the feedback so far!
 
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Alright, in the interest of my driving and fabrication skill levels (and cost), I'll pull back to 35s for the first major upgrade. Going this route, I'm not replacing the axles. I'll build the D44s I have.

Major components I can think of for now:

1) Full cage: Safety first! I've been planning the GenRight kit, but I'm not eager to have the cage holding the dash in. Thoughts?
If the A pillar isn't down tubes that hit the floor, you are seriously overlooking good "cage" design. But there again, you ain't gonna climb in through the window so there is more than a bit of compromise anyway.
2) Suspension: I like the factory handling, but I'm not a fan of the factory ride. How much more lift? Coilovers? Outboard rear shocks? Long arm or mid-arm (same thing)? 3 link? 4 link?
Good suspension has practically zero to do with ride quality in reasonable lift parameters. Focus on shocks.
3) Steering: Change geometry? Hydro assist? Has to be stable on pavement.
Hard to beat the Rock Jock geometry with some hydro assist.
4) Axles: 5.13 or 5.38? ARB lockers or electric? Larger shafts? Cro-mo? Truss?
If you need to truss the axle, you have the wrong axle, go get the right ones. Gears are axle and transmission dependent. 42RLE and 35's in 44's require 5.38's.
6) Fuel tank: GenRight, larger capacity.
That isn't as much fun as you think it is.
7) Armor.

This is already feeling a lot more manageable, thanks for the feedback so far!
Lighter is never not better.
 
I do agree building around a 35 first would be wiser. The photos you posted is nothing extreme enough to want 37s.
Like Starkey said he goes everywhere he wants on 35s. Judging by his pics he might end up in the "tons and 4ds" club but he's learning how capable his rig is now and improving driving skills.

I live in Reno, an hour from the Rubicon and Fordyce. Been on both, just not in my rig. But that is the penultimate goal.
 
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If the A pillar isn't down tubes that hit the floor, you are seriously overlooking good "cage" design. But there again, you ain't gonna climb in through the window so there is more than a bit of compromise anyway.
I agree, the A pillar needs to hit the floor. Are you recommending tubes through the dash rather than the door brackets to accomplish that?

Good suspension has practically zero to do with ride quality in reasonable lift parameters. Focus on shocks.
Fair enough, but the suspension determines what shocks I can use. If I decide on coilovers, what is reasonable lift with 35s? How much flex can I achieve?

Hard to beat the Rock Jock geometry with some hydro assist.
Is that the CurrectLync? Or crossover?

If you need to truss the axle, you have the wrong axle, go get the right ones. Gears are axle and transmission dependent. 42RLE and 35's in 44's require 5.38's.
NSG370; I choose when to shift. Quadratec says 4.56, Omix-Ada says 4.88, Interco says either one. I lean towards 4.56, thoughts?

That isn't as much fun as you think it is.
Why wouldn't I want a larger gas tank? Or is it a low cost/benefit ratio?

Lighter is never not better.
So, aluminum?
 
I agree, the A pillar needs to hit the floor. Are you recommending tubes through the dash rather than the door brackets to accomplish that?


Fair enough, but the suspension determines what shocks I can use. If I decide on coilovers, what is reasonable lift with 35s? How much flex can I achieve?


Is that the CurrectLync? Or crossover?


NSG370; I choose when to shift. Quadratec says 4.56, Omix-Ada says 4.88, Interco says either one. I lean towards 4.56, thoughts?


Why wouldn't I want a larger gas tank? Or is it a low cost/benefit ratio?


So, aluminum?

I have same setup and did 4.88 and am very happy. You arent gonna set any top speed records, but with the Rubicon case its a great combo and can still run on the freeway if needed, I honestly wish I'd have done 5.13's at this point as I do want to build towards 37's and it rarely ever sees speeds over 45 mph.
 
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I agree, the A pillar needs to hit the floor. Are you recommending tubes through the dash rather than the door brackets to accomplish that?
I did not stutter, or mistype.
Fair enough, but the suspension determines what shocks I can use. If I decide on coilovers, what is reasonable lift with 35s? How much flex can I achieve?
Not really. The only reason to go to coil overs is for packaging.
Is that the CurrectLync? Or crossover?
Crossover sucks. Avoid it on the stock axles.
NSG370; I choose when to shift.
No thoughts whatsover. I don't have the energy to correct all that is wrong in that statement.
Why wouldn't I want a larger gas tank? Or is it a low cost/benefit ratio?
You can't get a bigger tank without putting it where it has the highest detriment to ground clearance.
So, aluminum?
Yes, or none.
 
(I'm sure this is asked elsewhere, please link if so and I'll update this post.)

Who makes/sells good stuff, and who can't be trusted with my money?
 
I live in Reno, an hour from the Rubicon and Fordyce. Been on both, just not in my rig. But that is the penultimate goal.
What is the ultimate goal? 🧐
NSG370; I choose when to shift. Quadratec says 4.56, Omix-Ada says 4.88, Interco says either one. I lean towards 4.56, thoughts?
lean towards 5.13s ... 4.88s if you are RPM averse and routinely drive at 70+mph
 
Ok, I have a RE Super Flex 3.5” Short Arm kit that was installed by the OE. I rebuilt the joints and replaced the bushings last Spring. How can I test the shocks? They probably have over 100k miles.

I just ordered a CurrectLync rather than replace the worn stock steering joints.

I’ve ordered an engine tune from FRP, just waiting for the MPVI3 to arrive.

Next up is a SwayLoc, some time this winter. The RE sway bar disconnects push the factory sway bar down to where it interferes with steering travel. Hate ‘em.

Also, need to pull apart the rear diff to figure out why the locker won’t stay locked. If I can fix it, great. If not, time for an ARB.

5.13 Revolution gears planned for spring. I have experience assembling precision compressors with extremely tight tolerances, so I’m planning to set them up myself. Links to good resources for the process would be appreciated.

I need to get a full cage in before next summer, what are people running?

More to come!