Novak Conversions Jeep Wrangler TJ engine mounts

Everlast welders: Who has one?

D's Jeep Wrld

On my 3rd Dana 44🙃...Ford 9" Time😁
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Planet Earf / DFW lol 😆
Hello yall I'm in the market for a welder...or 2? What's yalls opinions on these welders ?

At 1st I was looking at a Everlast Mts275 which does spray arc mig welding,pulsed tig welding,stick. Plus it's a AC/DC rig which is what I need! (I'd like to weld aluminum to make a turbo kit,aluminum fab in general)
And it's able to mig weld some pretty beefy steel&aluminum which is handy!

But then I heard guys talking it's better to have a dedicated mig Welder and a tig rig which makes sense since it'd probably get annoying switching leads and such when needing different welding processes

so I was considering these 2 machines !
A "Cyclone 263Pi" Mig welder that can do short circuit&spray arc mig!
And a "Typhoon 230" which is a AC/DC rig and it's a bit pricey but id like to get in the Tig welding game !
Screenshot_20260105_100740_Chrome.jpg
 
You can get a good mig welder and buy a spool gun separately for half the cost of those two machines.
 
I have the Everlast 65 amp plasma cutter and I'm very happy with it.

I too am interested in a TIG or MIG spool gun setup for aluminum.

So I'm curious what folks think.

-Mac
 
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You can get a good mig welder and buy a spool gun separately for half the cost of those two machines.

I'd like to do pretty tig welds with aluminum someday,For my jeep or anyone that'll have work for me
For function sake a spool gun would work. But again with enough practice I'd like to be able to lay down some dimes at some point!

Once I get decent tig rig I'll be practicing on my jeep to make an exhaust and later on (but soon) a turbo kit.
 
I'd like to do pretty tig welds with aluminum someday,For my jeep or anyone that'll have work for me
For function sake a spool gun would work. But again with enough practice I'd like to be able to lay down some dimes at some point!

Once I get decent tig rig I'll be practicing on my jeep to make an exhaust and later on (but soon) a turbo kit.

Just get a cheap MIG, what's wrong with exhausts that look like this??

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I have the Everlast 65 amp plasma cutter and I'm very happy with it.

I too am interested in a TIG or MIG spool gun setup for aluminum.

So I'm curious what folks think.

-Mac

Once I start more doing more fab work and overall chopping frame brackets off Jeeps I'll be investing in a plasma cutter
I could honestly use one since (Thankfully) people see me working on my jeep or other rigs doing some sort of fab work so naturally I get a knock on my door or If I'm outside I get asked if I could do a job for them 😁

If I get another 3 jobs on cleaning up some axles I will seriously look on investing on a plasma cutter. But if I get another job go clean up a new super duty axle.....hell no I'm turning that job down asap😆
 
Just get a cheap MIG, what's wrong with exhausts that look like this??

View attachment 664691
Heres my welds with a harbor freight welder,It don't like ¼ using .030 wire I'm bout past the limit on .030 welding ¼"
I'm also not allowing myself to let that type work be on my rig. There's Exceptions though but even then my mind won't let me be at ease lol. I'm not saying like I'm the best cause I sure as hell ain't but I like nice stuff and I got an idea on how to get it/do it at my ability with what I got 😁🤙🏼
We all gotta start somewhere though !!!
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I went from a Hobart handler 140 to a Hobart ironman 230. Going from a 110v to a 220v made all the difference in the world. If I was going to do a lot of Al welding I would get a dedicated setup. Changing the gas and lead would be a pain.
 
I went from a Hobart handler 140 to a Hobart ironman 230. Going from a 110v to a 220v made all the difference in the world. If I was going to do a lot of Al welding I would get a dedicated setup. Changing the gas and lead would be a pain.

The 1st machine the multiprocess one has 2 leads for the gas which is dope !
But then the 2nd problem arises,I know It would get annoying for me having to change from mig to tig&back etc. On the same machine
2600 sounds cheaper for a machine "that can do it all" compared to almost 4k if I went with 2 separate machines! But if I have one fail for some reason I could "have a backup"

But that's the plan for me,I'd like to actually weld aluminum&stainless more frequently! I can mig weld stainless but I need trimix but Trimix gas is kind of a pain to get for me plus its expensive compared to straight argon...plus² stainless mig ain't as pretty either compared to tig
 
But that's the plan for me,I'd like to actually weld aluminum&stainless more frequently! I can mig weld stainless but I need trimix but Trimix gas is kind of a pain to get for me plus its expensive compared to straight argon...plus² stainless mig ain't as pretty either compared to tig

I took a welding class years ago, mostly for TIG experience, and the general consensus of the instructors was a multiprocess machine that was capable of MIG and AC/DC TIG was expensive and not great at either. I think the AC part was where the machines really struggled, if you could find a multiprocess machine that did AC. Their suggestion was to have dedicated machines for each, and to stay with "blue or red".
 
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and to stay with "blue or red".
I had a miller multimatic 220 a few years ago and I loved it! Dummy proof too And I liked the preset wire feed speed and voltage for the welding thickness one was doing,I still tweaked with the settings but it was nice having a starting value to run!
That was until it got stolen.....that and other things too unfortunately but I'm over that!
That same machine has also gotten pretty expensive 😕 It's the price of the 2 welders I have shown on the screenshot!
 
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Alright yall,I went with the Everlast Cyclone 253Dpi so I'll leave a review once I put it to work

I'll get my tig rig later on! I had to spend the rest of my welder money for most of the stuff I need for my ford 9" swap/Triangualted mid arm setup. I gotta hurry since the City doesn't want my Lj on Jackstands&wheel chocks🙃
 
I'll give my 100% honest review. I've been a die-hard blue fan for years. My personal welder, in my 1000 s.f. home shop is a Miller 220. It has served me well. AC/DC, mig, stick, tig, and I have a spool gun. It's the perfect welder for an all-in-one setup.

My business had a 6 month project where we had alot of beam prep and welding of pre-fabricated FE/BR (forced entry ballistic rated) mild steel wall panels. These panels were mostly 1/4" plate welded to square tube frames that needed to be continuously welded. I heard of Everlast welders and decided to give them a try. In hindsight, with the amount of welding, we should have purchased a 300A+ machine to handle the duty cycle but I settled on a 263PI and also bought a 82i plasma.

My employees beat the snot out of the welder and it kept up. I know they hit it's duty cycle a couple of times but after a cooldown, it went back into production. Here are a couple of things to consider..

1. It uses Euro Kwik-connect mig-guns. The 36-series mig gun was not up to the challenge we put it through. We had to upgrade to a tweco classic 400A and the men were much happier. The ceramic diffuser in the 36-series cooked.
2. It uses metric consumables. Both the mig gun and drive rolls are metric designations. It's ok for intelligent people. I keep a cross-reference chart in the case and one taped to the machine but production guys overlook this stuff. Don't expect your local weld supply shop to carry M6 or M8 contact tips. However, if you do purchase a Tweco mig gun with a Euro Kwik-connect fitting, expect to pay for for that gun than a standard miller or Lincoln welder style US connection. Oh, and the Tweco (with the EU connection) uses imperial consumables. Make sure you have plenty of stock on metric consumables. It has frequently taken 5-10 business days to replenish metric consumables, purchased off the interweb.
3. The settings are not user friendly. It takes alot of fiddling around to figure out which settings work best for the type of welding, position, and person doing the welding. We found that with the "power set" feature, these machines run hot.. And I've heard this from others, too.

The sales team, Olga & Alec are great. If you have questions on their machines, they call in Jesse, their weld tech, and he knows the machines inside and out. However, I've yet to experience an issue with any of the everlast machines so I cannot comment on warranty issues. I do know that if there's an issue, they work with YOU to diagnose and then they send you parts and YOU have to repair yourself.

All things considered, recently I had to make a decision on additional welding equipment for another project that will consume around 2,500 lbs. of mig wire and it needed one dedicated machine that could handle 250A @ 100% duty cycle. This definitely requires a 350A+ machine. In the end, I'm taking a gamble with another 2 green machines purchasing a 353dPi for the grunt welding and another 263PI (both 263Pi machines will be backups.) With the purchase of these 3 machines, I'm also purchasing more tweco mig guns, preparing myself for all options to make sure production is steady. With my entire equipment budget spent on 3 machines and two tweco guns, I'm still ahead of the game should I have purchased a 350A Miller or Lincoln.

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20251002_160608_resized.jpg
 
I'll give my 100% honest review. I've been a die-hard blue fan for years. My personal welder, in my 1000 s.f. home shop is a Miller 220. It has served me well. AC/DC, mig, stick, tig, and I have a spool gun. It's the perfect welder for an all-in-one setup.

My business had a 6 month project where we had alot of beam prep and welding of pre-fabricated FE/BR (forced entry ballistic rated) mild steel wall panels. These panels were mostly 1/4" plate welded to square tube frames that needed to be continuously welded. I heard of Everlast welders and decided to give them a try. In hindsight, with the amount of welding, we should have purchased a 300A+ machine to handle the duty cycle but I settled on a 263PI and also bought a 82i plasma.

My employees beat the snot out of the welder and it kept up. I know they hit it's duty cycle a couple of times but after a cooldown, it went back into production. Here are a couple of things to consider..

1. It uses Euro Kwik-connect mig-guns. The 36-series mig gun was not up to the challenge we put it through. We had to upgrade to a tweco classic 400A and the men were much happier. The ceramic diffuser in the 36-series cooked.
2. It uses metric consumables. Both the mig gun and drive rolls are metric designations. It's ok for intelligent people. I keep a cross-reference chart in the case and one taped to the machine but production guys overlook this stuff. Don't expect your local weld supply shop to carry M6 or M8 contact tips. However, if you do purchase a Tweco mig gun with a Euro Kwik-connect fitting, expect to pay for for that gun than a standard miller or Lincoln welder style US connection. Oh, and the Tweco (with the EU connection) uses imperial consumables. Make sure you have plenty of stock on metric consumables. It has frequently taken 5-10 business days to replenish metric consumables, purchased off the interweb.
3. The settings are not user friendly. It takes alot of fiddling around to figure out which settings work best for the type of welding, position, and person doing the welding. We found that with the "power set" feature, these machines run hot.. And I've heard this from others, too.

The sales team, Olga & Alec are great. If you have questions on their machines, they call in Jesse, their weld tech, and he knows the machines inside and out. However, I've yet to experience an issue with any of the everlast machines so I cannot comment on warranty issues. I do know that if there's an issue, they work with YOU to diagnose and then they send you parts and YOU have to repair yourself.

All things considered, recently I had to make a decision on additional welding equipment for another project that will consume around 2,500 lbs. of mig wire and it needed one dedicated machine that could handle 250A @ 100% duty cycle. This definitely requires a 350A+ machine. In the end, I'm taking a gamble with another 2 green machines purchasing a 353dPi for the grunt welding and another 263PI (both 263Pi machines will be backups.) With the purchase of these 3 machines, I'm also purchasing more tweco mig guns, preparing myself for all options to make sure production is steady. With my entire equipment budget spent on 3 machines and two tweco guns, I'm still ahead of the game should I have purchased a 350A Miller or Lincoln.

View attachment 666899

View attachment 666900
I mean wow, Thank you very much on the write-up!
This makes me more happy/confident on the purchase on my machine! I'm glad to hear that the machine itsself has some decent output with minor setback on duty cycle,Despite the mig gun not holding up it seems to do well for yall after upgrading with a tweco gun!
I don't think I'm gonna hit duty cycle on my machine since soon since I don't do any real continuous welding like yall do! The most I've done as a continuous bead was on a 4ft ¼" pipe I welded up for someone for their smoker (welding end caps) with my harbor freight unlimited 200. It was not happy about that 😆
 
Got a link to the Tweco/Kwik MIG gun you bought?

What's your cart, bottle and power cord solution?

-Mac

https://esab.com/us/nam_en/products...orches/standard/classic-4-air-cooled-mig-gun/
1040-1603 is the exact model number we purchased. I paid $760 for it from my welding shop whereas he had a 12' Tweco 400A setup for a miller which cost $700.

We are using Everlast's powercart 375LF
https://www.everlastgenerators.com/...N0Z5Cizp0nfYoRv4uXGsE5bGCePFhyNBoCCfwQAvD_BwE

The cart works well, is quite sturdy, and can hold the 263Pi, which I was concerned about the footprint of the machine fitting. It does not take a 9" diameter bottle very well. It works but the bottle doesn't "seat" onto the cart.

We use 6-50P cords, 6AWG copper.

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