Novak Conversions Jeep Wrangler TJ engine mounts
Fuel pump and (possibly) filter inside the glass dome. It may also have a vacuum pump function for running wipers. I had some Willys Wagons once, but it's been a while.
 
its been a long time since I posted an update, but I have been chipping away at my projects, one hour at a time. per week. The chasis is done and ready to run, so I've focused my attention on the body, and just like the chasis, I thought it didn't need much, but is a complete mess on more careful examination. So I've been sand blasting, cutting, welding, grinding and so forth to get it back into decent shape.

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They must have drilled a 1000 holes in this thing, The gas tank well below the driver seat was completely rusted out, so I cut it away, and put a flat floor in its place. I am adding a fuel cell to the back. I don't like sitting on my gas tank. The lower... lets call it a rocker panel for easy understanding... was tissue thin and had to be cut out too.

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The previous bubba had also cut the upper lip of the tub for a hacked together top of some kind, I have been repairing that, and things like this...

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So the work goes on. I've never done any body work before and I've never welded sheet metal, so Its been a learning experience. Its never going to be perfect, but structurally sound would be nice.
 
Agree. Also seems like the perfect rig to for learning body work. A million little spots to practice on and nobody expects an old Willys to have ripple free sheet metal. If it is perfect, @kmas0n is a genius; if not, we all still love it.

The tub is also all 16g, so it's a little more forgiving than most auto bodies
 
It looks like you’re getting the hang of sheet metal welding. Lots of fitting and tacks. If a skim coat of filler will make it look straight then it’s good.
Nice work bringing it back.
 
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It looks like you’re getting the hang of sheet metal welding. Lots of fitting and tacks. If a skim coat of filler will make it look straight then it’s good.
Nice work bringing it back.

So far I've managed to hammer and dolly everything to no more than 1/16 of an inch. I think it will look good with some body filler, another thing I have no experience with.
 
So far I've managed to hammer and dolly everything to no more than 1/16 of an inch. I think it will look good with some body filler, another thing I have no experience with.

My friend who is a body man says that’s just fine. I was shooting for that with a project I was asking him about.
I can say that when you’re block sanding the filer, a longer block will give you a flatter panel but it’s a lot of work.
 
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Since the rear of the frame had been replaced and the rear body mounts were gone, I needed to know where to drill holes and fabricate mounts. So I put the tub back on the chassis. Also started mocking up seats, and steering column.I even shifted gears and made vroom vroom sounds

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This past week I went on a ride along to Smasher Canyon, the most difficult trail in the Verde Valley. It was a lot of fun, and everyone got through more or less undamaged. There was two close calls on rigs flopping over, but quick driver reflexes and luck got us through.

So I made a little video.

 
Novak Conversions Jeep Wrangler TJ engine mounts