Novak Conversions Jeep Wrangler TJ engine mounts

Temperature gauge soars but engine not hot

MrMark52

TJ Enthusiast
Original poster
Joined
Jul 24, 2019
Messages
325
Location
North Texas
OK guys - I got a weird one for you!

’03 TJ 4.0l. 122k miles. Some PO along the way installed aftermarket radiator.

When I bought it, CEL bulb was not there. Deal I made with Seller is that it would pass emissions - and he said it would once the readiness codes set - just drive it around and come back. So I brought it home, scanned it - it’s got codes. Took it back to dealer, to,d him “ either the CEL bulb is burned out or not there”. Code is the engine isn’t getting hot enough. I tell him “it either doesn’t have the right stat, or likely no stat in it. Put a stat in it”. He gets his mechanic, no CEL bulb. They replace. Mechanic replaces temp sender, not stat. Taking Sellers word, I drive for 2-3 more days. cEL lights up, same code. At this point, easier for me to replace stat, I do - old stat was 165 degrees. I pet a 185 degree in.

All is well for the next 2 years - and then in a discussion of gauge and OBD scanner confirmation of temperatures - find that not all stats are made equal - get a specific because I’m still running too cool at around 180-190 degrees.

So, i order the specific Stant stat that everyone says to use on TJ’s. Did a full coolant flush and change at the same time. Life is good. Idiot gauge and OBD scanner say temps are up in the area of 208-215.

2 - 3 weeks later, wife and I are stuck on eastbound I30 traffic - and my dashboard lights up and buzzes like the circus is in town! Idiot gauge is in the red! Rut-roh! This could be bad as we were on a bridge going over a lake. But the engine never stuttered. We worked our way over to where we could hopefully pull off the road, but the engine never stuttered, never smelled, never sizzled.
Ive run engines got before - they don’t run smoothly for very long before it starts missing and you crack a head/blow a head gasket. Never happened.

Then as suddenly as it happened, everything was back to normal. 10 minutes later, still on the highway, it happens again. By the time we drove another 10 miles, it “cooled” off and went bonkers a couple of more times. We pull into a Buckie’s gas stop - I get out, lift the hood - no smell, no radiated heat from engine, radiator is full, overflow bottle is where it should be, etc., etc., etc..

I squeezed the upper hose a few times with the engine running and the radiator cap off. No bubbles. Or anything out of the rad cap hole. Fluid is mildly warm - temperature was probably in the upper 40’s, lower 50’s.

we were motorhome shopping that day - when we got through at Buckie’s we headed west on I30 stopping off at the various RV places looking to see what we could find. Around 1:00, some people I had contacted previously about a motorhome called and said was still available - in southeast Ft. Worth, 40 miles away. So we head that way.

The dashboard circus of lights and buzzers repeated itself, but didn’t happen as frequently as before.

We’ve only put about 200 miles on it since all that happened with only 1 or 2 more instances since.

And then Saturday morning, it doesn’t want to start, like it’s out of gas (new OEM Bosch fuel pump last June).

I forget to look, but it seems that the temp climbs very quickly at times after the Jeep has sat over night or for a few hours. Temps around here have not gotten into the 70’s since this started happening.

nomidea what temp sender the mechanic installed, but betting the O’Reilly’s special “Standard Parts”. Not to demean “ Standard Parts”, but I’ve read on here, and have followed as closely as possible, that our Jeep’s are picky about their sensors.

Am thinking to replace the temp sensor with OEM or recommended (I assume Bosch).
Not sure I trust the fan clutch either. But then engine never ran hot. Was thinking maybe the water pump impeller was loose on the shaft, but again, engine never seemed to run hot.

So, after you’ve wasted this much time reading of my plight - a few words of any ideas you may have to help narrow down what might be causing this weirdness?

Thanks for reading! 😀
 
I wanted to stop reading when I read you were motor home shopping....


Ok.....

the gauge is your friend and not an idiot. When mfg's did away with gauges in lieu of warning lights the expression idiot light was born.
IMO Temp sensor, wiring, is where I'd look first..were other gauges/ lights going crazy on the dash or just the temp? check battery age as well. Do you own an infared thermometer?

Having said that...
If you're motor home shopping why not allow someone in business to professionally fix it and help them make their living?

Just a thought and good luck.
 
I wanted to stop reading when I read you were motor home shopping....


Ok.....

the gauge is your friend and not an idiot. When mfg's did away with gauges in lieu of warning lights the expression idiot light was born.
IMO Temp sensor, wiring, is where I'd look first..were other gauges/ lights going crazy on the dash or just the temp? check battery age as well. Do you own an infared thermometer?

Having said that...
If you're motor home shopping why not allow someone in business to professionally fix it and help them make their living?

Just a thought and good luck.
Hey @Rubicon88 -

Dont let the fact that we were motorhome shopping fool ya - we ended up with a 19 year old coach to replace a going on 30 year old coach we’ve only had for almost 3 years.

Being a retired Engineer who has rebuilt several vehicles and pretty much worked on everything we’ve owned - I come here seeking the good wisdom of those who desire to share. I in turn, good or bad, do the my best to do the same.

Thanks for your help! I’ll take it under advisement. 😀
 
Wow! Ouch! ~$45.00 for the OEM sensor, on RockAuto , Amazon, and CarID. Part #56027873

Anyone know of any better pricing with shipping (Amazon‘s price is based on Prime free shipping - the others are not)?

Update - I went ahead and bought from Amazon - couldn’t find a better price anywhere and would probably burn any Savings in gas trying to find a better price.
 
Last edited:
Update - it’s butt nikkid cold outside, but the sun finally burned off some clouds so thought I would install the newly received OEM temp sensor after first driving the Jeep about 3 miles to get a new hazard flasher relay.

Jeep wouldn’t start. Took the wife’s car to get relay. Noted temp gauge on Jeep was reading around 127 degrees F. FWIW, it’s barely been above freezing for the past 48 hours, and the Jeep has not run since last Monday night.

Replaced temp sensor, got in Jeep, hit the key and she started right up. Left her idling while I took the covers off the steering column to access the hazard relay.
Replaced the relay, hit the hazard button and viola - hazards work! AutoZone LM470 relay.

By then, engine temp up to close to 210 on the gauge so I figure I’d go out and give her a spin. 5 or so miles later, gauge temp is just a hair to the right of the middle 210F mark and stable.

Next, change the oil once it get’s warm enough.

Thanks to all who offered their advice!
 
Last edited:
Novak Conversions Jeep Wrangler TJ engine mounts