Novak Conversions Jeep Wrangler TJ engine mounts

P030n Misfires and RPM Valve Rotation

Mark K

TJ Enthusiast
Original poster
Lifetime Supporting Member
Joined
Dec 9, 2016
Messages
205
Location
Texas Hill Country
Some time ago, I was part of a discussion here concerning engine misfires with codes P030n. I stated that my long time practice had been to clear incipient misfires and rough idling by revving the engine above 3200 RPM in order to rotate the valves. Almost always, a few seconds above 3200 have returned me to smooth idling. But no one else here had ever heard of this idea and only recently did I rediscover my source document on my computer. It’s Chrysler TSB 0900303, dated 1Aug03, text quoted here. The money quote is:

"This condition (misfire) may occur when the engine is not allowed to run at engine RPMs that are greater than 3,200 RPM. At 3,200 RPM or higher the engine exhaust valves will rotate if not impeded by high carbon deposits."

So, there is solid science behind the technique and it works even in neutral and unloaded.

0900303 - 4.0L MULTIPLE CYLINDER MISFIRE
Date: 08/01/03
Model Year(s): 1999-2004

Description: NOTE: THIS BULLETIN APPLIES TO VEHICLES EQUIPPED WITH A 4.0L ENGINE. This bulletin involves inspection of all engine exhaust valves and a decarbonizing procedure if necessary.

Details: The customer may experience an incident of engine misfire during certain vehicle operating conditions. The misfire may occur when the vehicle is operated between 50 - 70 MPH and under light loading conditions, e.g. slight uphill road grades. This condition may occur at all ambient conditions, but is more noticeable when ambient conditions are less than 0 C (32 F).

If the vehicle is equipped with On-Board Diagnostic (OBD), a MIL illumination may also have occurred due to Diagnostic Trouble Code (DTC) P0300 - Multiple Cylinder Misfire. Various single cylinder misfire DTC?s may also be present. If the frequency of misfire is high the Powertrain Control Module (PCM) may place the engine in ?Limp-In? mode.

The misfire condition may be caused by one or more engine exhaust valves that are slow to close. Late closure of an exhaust valve may be the result of no valve rotation and associated build up of carbon on the exhaust valve stem.

This condition may occur when the engine is not allowed to run at engine RPM?s that are greater than 3,200 RPM. At 3,200 RPM or higher the engine exhaust valves will rotate if not impeded by high carbon deposits. Low engine RPM?s and high carbon deposits are associated with short trip driving where the vehicle engine is not allowed to fully warm to normal engine operating temperatures. Cold ambient temperatures will increase engine warm-up time and add to the opportunity of carbon deposit build-up on the stem of the engine exhaust valve.
 
Novak Conversions Jeep Wrangler TJ engine mounts