Novak Conversions Jeep Wrangler TJ engine mounts

Looking for gear pattern opinion

bastian11441

New Member
Original poster
Joined
Dec 17, 2025
Messages
7
Location
Germany
Hi. Was overhaul Dana 44 rear.
Adjusted the Gear Pattern and ended Up Like this. Looking for some oppinion to IT.

Backlash is at 0.0072

Thanks a Lot for your advises.

IMG-20251216-WA0010.jpeg


IMG-20251216-WA0007.jpeg
 
Drive side looks low and coast side looks high. My eye tells me you have split the difference pretty good with an acceptable backlash?
 
This picture is showing drive side and is closer to toe than heel? I was think 0.002" too deep...

I would pull 0.002" from pinion and add 0.002" to left side carrier bearing to tighten backlash back up.

1765986961445.png
 
This picture is showing drive side and is closer to toe than heel? I was think 0.002" too deep...

I would pull 0.002" from pinion and add 0.002" to left side carrier bearing to tighten backlash back up.

View attachment 661124

Toe to heel doesn't need to be centered perfectly on the tooth although it would be if all things were perfect. Too deep or too shallow is determined by the pattern from top to root. If you pulled 2 thou from pinion, it would be really shallow.
 
Toe to heel doesn't need to be centered perfectly on the tooth although it would be if all things were perfect. Too deep or too shallow is determined by the pattern from top to root. If you pulled 2 thou from pinion, it would be really shallow.

Sure...I was thinking the extra 0.002" on left carrier bearing would get contact closer to the root while tightening backlash.

OP, curious what it looks like with more pinion shim.
 
This picture is showing drive side and is closer to toe than heel? I was think 0.002" too deep...

I would pull 0.002" from pinion and add 0.002" to left side carrier bearing to tighten backlash back up.

View attachment 661124

Actual its in Drive Side Bit Close to shallow. Removing shims will Bring IT more to shallow Side. Backlash is in Spec.
 
What part of Germany are you in?

Bavaria near "Chiemsee".

Will Try 1 or 2 thousands deeper and get a Last Pattern.👌Not willing to adjust Backlash AS long it stays in Range of OEM Specs.

Would say also can give it a Shot with this setting but it Doesnt harm to do the best Job Which is reachable.
 
Bavaria near "Chiemsee".

Will Try 1 or 2 thousands deeper and get a Last Pattern.👌Not willing to adjust Backlash AS long it stays in Range of OEM Specs.

Would say also can give it a Shot with this setting but it Doesnt harm to do the best Job Which is reachable.

Yeah I think the current pattern is runnable, but if rather have it just a tad bit deeper. Nice work.

I was in Garmisch-Partenkirchen for 3 years many moons ago. Absolutely a beautiful and stunning area!
 
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Last Pattern with nearly 0.002 inch deeper. Looks Like
Yeah I think the current pattern is runnable, but if rather have it just a tad bit deeper. Nice work.

I was in Garmisch-Partenkirchen for 3 years many moons ago. Absolutely a beautiful and stunning area!

Last Pattern with nearly 0.002 inch deeper. Looks Like your guess was perfekt. Isnt IT? Thanks a Lot.

IMG_20251222_131339.jpg


IMG_20251222_131327.jpg
 
Novak Conversions Jeep Wrangler TJ engine mounts