Novak Conversions Jeep Wrangler TJ radiator

Intermittent steering wheel shake

Can you rotate the drag link at all? check it out...should be rock solid. On my 06 it is, cant move it, on my 05 the entire arm rotates..steering wheel oscillates a small amount over 35....so replacing all of it...

View attachment 319527
Thank you for including the picture, I forgot which one was the drag link. I will have to try again as I don't recall trying to rotate it, I do remember that I could not detect any movement when I tried to move it perpendicular to the length in two axis nor along its length.
 
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I went back and read your posts again, and with all of your descriptions, to me it sounds like something rotational related. Your said that it occurs between 40 and 60 mph, that one description by itself leads me to believe it is tire balance causing the shake. You can drive (speed up) out of a tire imbalance.

As for other possibilities, front wheel bearings that are on their way out can intermittently chatter which could cause a noticeable vibration (maybe, possibly causing the wheel to shake???) Bearings tend to react more negatively with more speed unlike tire balance.

Also I noticed something I originally missed in your post #13 about being able to rotate the trackbar. I assume ( I know ASS out of U and ME) it's still stock. If so, the frame end is the only one that should be able to rotate, as it is a ball and socket joint. The axle end, just a bushing with a bolt through it, should only allow the bar to pivot up or down, that bushing shouldn't allow much, if any, rotation like you're describing. I don't suspect that the trackbar is the culprit at least not all by itself.

Add these two issues together and it "could" potentially cause what you are experiencing..

If you still can't find the cause, the only suggestion I have at this point is to find someone with more experience to help you, or (bite the bullet) pay to have a known trustworthy shop check it out. Or... drive it and see if it gets worse. If it does then it "should" be easier to identify the problem.
It is going into my mechanic next Wednesday to have the tranny filter changed and fluid flushed. I will ask if they can look for any slop in the front end.

The track bar is still the stock one and by my best guess the bushing has not been replaced. I have been considering an adjustable track bar and might start with that if my mechanic doesn't find anything.
 
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I just got back from the mechanic's shop. It was in for a tranny fluid flush and filter change, I just didn't have the time and had put it off too long. Anyway, he looked at the shake and thinks it might be the original track bar. So, I ordered a JKS adjustable track bar for 1-3" lift. I will report back once I have installed it and determine if it worked.
 
Another method that i use, is pull one front tire up on a ramp, and turn the steering, just a little, back and forth while running. The front of the Jeep should stay fairly still, but if it looks like it's climbing opposite where you turn the wheel (ramp under drivers front, turn wheel to right, drivers side gets higher), it is probably the trackbar. Sometimes you wont see movement with the dry test, but will under a load.
 
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Another method that i use, is pull one front tire up on a ramp, and turn the steering, just a little, back and forth while running. The front of the Jeep should stay fairly still, but if it looks like it's climbing opposite where you turn the wheel (ramp under drivers front, turn wheel to right, drivers side gets higher), it is probably the trackbar. Sometimes you wont see movement with the dry test, but will under a load.
Thanks for the advice, I will give it a try.
 
UPDATES & QUESTION

Three things happened close together, so, even though I took it for a test ride, that first test ride was rather short and I am not sure that I can rely on the analysis. First, I installed the new front JKS track bar. It rode nice on that short 45-50 mph test ride. Then I mounted a new, matching spare tire and swapped it with the right rear tire which I suspect may be out of round... and things got much worse. Finally, I swapped the two right tires (new and old) front to back. Now it rides much better most of the time but the shake comes back at time although not as often. However, I now have a bounce starting at 60 mph that gets worse as speed increases.

Currently the two left tires have been there for 5000 miles. The new tire is on the front right position and the old front right is in the rear. Old right rear is the spare. Next, I plan to swap the spare with the right rear and test that. Then maybe move to the left tires.

Now the question. I recently had the gears changed. As part of this the shop said that they would change the bearings. Would this include the front wheel bearings? If not, I am starting to suspect that this might be the problem and I am just not seeing the movement when I look for play/looseness.

Thank you for your thoughts.
 
I remembered that the last time on the trail I had heard some clunking from the front left. Stuck my head out the window while going 45 today and noticed the front left wheel shaking about as bad as the steering wheel. This was true whether they were both shaking a lot or a little. I could not find anything loose around there, control arms, brake rotor, bearings, etc., but swapped the spare with the front right tire. Let's see if that makes any difference.
 
UPDATES & QUESTION

Three things happened close together, so, even though I took it for a test ride, that first test ride was rather short and I am not sure that I can rely on the analysis. First, I installed the new front JKS track bar. It rode nice on that short 45-50 mph test ride. Then I mounted a new, matching spare tire and swapped it with the right rear tire which I suspect may be out of round... and things got much worse. Finally, I swapped the two right tires (new and old) front to back. Now it rides much better most of the time but the shake comes back at time although not as often. However, I now have a bounce starting at 60 mph that gets worse as speed increases.

Currently the two left tires have been there for 5000 miles. The new tire is on the front right position and the old front right is in the rear. Old right rear is the spare. Next, I plan to swap the spare with the right rear and test that. Then maybe move to the left tires.

Now the question. I recently had the gears changed. As part of this the shop said that they would change the bearings. Would this include the front wheel bearings? If not, I am starting to suspect that this might be the problem and I am just not seeing the movement when I look for play/looseness.

Thank you for your thoughts.
On the bearings... In the rear it would be plausible for them to replace the axle bearings when doing a gearchange, they're fairly inexpensive. The front unit bearings area lot more $$ so unless they suspected they were bad I doubt they would have replaced them.
 
I remembered that the last time on the trail I had heard some clunking from the front left. Stuck my head out the window while going 45 today and noticed the front left wheel shaking about as bad as the steering wheel. This was true whether they were both shaking a lot or a little. I could not find anything loose around there, control arms, brake rotor, bearings, etc., but swapped the spare with the front right tire. Let's see if that makes any difference.
If all your steering components are good and tight if your steering wheel is shaking your front tires will be too, in unison.
Bearings can be "bad" and not "feel" loose.
 
If all your steering components are good and tight if your steering wheel is shaking your front tires will be too, in unison.
Bearings can be "bad" and not "feel" loose.
So, you think it is possible that the front left unit bearing might be bad? Would this also explain the clunking that I heard on the trail while going over two or three short, quick, closely spaced bumps? And how expensive are the Unit bearings with installation?
 
So, you think it is possible that the front left unit bearing might be bad? Would this also explain the clunking that I heard on the trail while going over two or three short, quick, closely spaced bumps? And how expensive are the Unit bearings with installation?
It's possible, but if it were bad enough to "clunk" I would think you should be able to see noticeable movement in the bearing with just a simple shake down. If there's movement of the wheel and tire assembly and no movement of the knuckle then it's definitely shot. That is not to say that the unit bearing is good if there's no noticeable "play".

If the bearing surfaces (ball type IIRC) are starting to pit then you may notice a growling or a vibration at speeds without easily noticeable movement while doing a shakedown. The best way to check for bearing pitting would be to remove the bearing all together and spin it by hand to see if it still runs smooth or is chunky feeling. It's a lot of work going that route though.

In the absence of finding anything obviously worn, bent, or otherwise not the way it should be. a bearing that is "starting to go out" will get worse exponentially the more it wears. There's no real danger letting it progress until it's more easily diagnosed, it wont cause catastrophic failure until long after it's obvious.
 
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Novak Conversions Jeep Wrangler TJ radiator