In this post, I will teach you how to create a set of jumper cables that allow you to easily and idiot-proof your jumper cables.
- Why?
For some of us with dual battery systems, jumping the Jeep gets slightly more confusing. Additionally, you do not have to search for the positive and ground terminals in the dark if you struggle to find the 1/2-inch markings. this modification makes jumping your jeep plug and play.
Repeating these steps can be applied to a dual battery system to allow for manual connections to the dual battery circuit enabling you to jump yourself in a pinch if your circuitry fails, as a redundancy. Along with creating modularity for your winch, you can take off your bumper without disconnecting the electrical connections to the battery entirely. This will allow you to Securely lengthen multiple pairs when you need the extra length Offroad.
**For example I recently picked up a spare parts jeep on its last legs and didn't have a truck to haul it but had a tow bar with a D-Ring adapter for it. I took off the bumper on my LJR and put it on the Sacrificial Parts Jeep so I could tow it. The Anderson connection on my winch attached to the bumper just popped off and I was able to tow it in about 3 minutes. easy pasy**
you could just as easily buy something similar but they're fun to make and really make your life easier when you need them. you can pick up all the parts for around $35:
https://www.amazon.com/Energizer-1-...-ENB-130-30/dp/B01GU4O3GG/?tag=wranglerorg-20
**what you will need**
-A set of jumper cables
A solid thick gage will do you well, but it's your call what will work for you. In my experience, the thicker gage is a bit more quality.
I went to my local junkyard and found a thick pair of jumper cables for $8.00.
different pairs for your ease:
https://www.harborfreight.com/20-ft...P1RvVq9w28rV0RXfPMDeHB4jMaf3R5y8aAvMrEALw_wcB
https://www.harborfreight.com/12-ft...CK37SyGpH4re6dv7QgfFlx5AvGyDsw2saAuFqEALw_wcB
https://www.amazon.com/Amazonbasics-Jumper-Cable-Battery-Gauge/dp/B074DMCRNF/?tag=wranglerorg-20
-Anderson connectors
Traditionally gray connectors are used to connect car batteries but it's not uncommon to see red ones used on winches and emergency service vehicles
make sure you get the Anderson connectors that can house the 1/0 gage wire: *175A 600V Battery Connector AWG 1/0*
(quick note red and gray connectors do not connect together)
Gray 2 pack:
https://www.amazon.com/Connecteur-Plug-Battery-Connector-Power/dp/B085HT16DZ/ref=sr_1_54?crid=1KV0O4909DQI&dib=eyJ2IjoiMSJ9.uW5_wWYMRVW69nxquhnh96IKjiGNziRu_Bd2fPGZ168UYC7kBJHsW8PswFlAmazON7cf_DMTkBj76X3bVTmofzqLiYtGLy8nGWEN80v-OWrlxVMoAeqUiDyMjYY7VWS4WfpP5Wbm3Wu8UJWhWEKRxJZXCDS5RMmsufmB2K8GqVPuGFtPp8XVhVXNx4fvEgqVf4YL2vyQRtjbsRmHalS7BNsm5kuzux8lLNoD423EkLmXmVuZ71b4TgxDM3b6mvrlsDv8pUqogNCu4g6DLFXF7vqfIj2xH_B3DBYMmZDYo2E.iq7sN9O3zcu52UOs4XXElEod25wUdrd-xBDBC8tJaIQ&dib_tag=se&keywords=anderson+connector+0+gage&qid=1725699498&sprefix=anderson+connector+0+gage,aps,133&sr=8-54&th=1
Gray 4 pack:
https://www.amazon.com/Battery-Connector-Connect-Modular-Connectors/dp/B07WJGJBKL/ref=sr_1_25?crid=1KV0O4909DQI&dib=eyJ2IjoiMSJ9.uW5_wWYMRVW69nxquhnh96IKjiGNziRu_Bd2fPGZ168UYC7kBJHsW8PswFlAmazON7cf_DMTkBj76X3bVTmofzqLiYtGLy8nGWEN80v-OWrlxVMoAeqUiDyMjYY7VWS4WfpP5Wbm3Wu8UJWhWEKRxJZXCDS5RMmsufmB2K8GqVPuGFtPp8XVhVXNx4fvEgqVf4YL2vyQRtjbsRmHalS7BNsm5kuzux8lLNoD423EkLmXmVuZ71b4TgxDM3b6mvrlsDv8pUqogNCu4g6DLFXF7vqfIj2xH_B3DBYMmZDYo2E.iq7sN9O3zcu52UOs4XXElEod25wUdrd-xBDBC8tJaIQ&dib_tag=se&keywords=anderson+connector+0+gage&qid=1725699498&sprefix=anderson+connector+0+gage,aps,133&sr=8-25
———————————————————————————————————————————————————————————————
- You don't need both red and gray one will suffice -
- I would choose gray over red, but if you got some of both you can do alot more.
———————————————————————————————————————————————————————————————
Red 2 pack:
https://www.amazon.com/Connecteur-Plug-Battery-Connector-Power/dp/B085HT55FH/ref=sr_1_16?crid=3GMT611X1J6ZR&dib=eyJ2IjoiMSJ9.O2LtbW80W3chL9M7b1xEnU_B1zyB3lQV2dURPN3FCTR9owvo8TyAY6P9YPFiSDZyBrxByDjddDdNA1SaTeRcMM6KRJxH1GmEbAUghAnEQdGKvxNYAFA2lzDw7qAGDPA39z2RTedQwgRB8TspI894K4CrkECrkL0K_4qy23e_H1KFT_ezE8Vd9QUO6a29EX1gL5Xr0YaBoOby0GaYSZIZ91L--mwsLSVBp83oYfYrHk7TF571zhX3zIYzdNeS8B-Zgt3K2cpKuLcEB-Kj8pFO4tqTn-oXCzxQLuHv0Uu7rFA.SUG7yd_qvb7I6eLwE_Ct4JewpmEiJyx9rndLXJpx4hU&dib_tag=se&keywords=red+anderson+connector+0+gage&qid=1725699783&sprefix=red+anderson+connector+0+gage,aps,200&sr=8-16&th=1
Red 4 pack:
https://www.amazon.com/Spurtar-Battery-Disconnect-Connectors-Recovery/dp/B0B93JCF9R/ref=sr_1_1?crid=3GMT611X1J6ZR&dib=eyJ2IjoiMSJ9.O2LtbW80W3chL9M7b1xEnU_B1zyB3lQV2dURPN3FCTR9owvo8TyAY6P9YPFiSDZyBrxByDjddDdNA1SaTeRcMM6KRJxH1GmEbAUghAnEQdGKvxNYAFA2lzDw7qAGDPA39z2RTedQwgRB8TspI894K4CrkECrkL0K_4qy23e_H1KFT_ezE8Vd9QUO6a29EX1gL5Xr0YaBoOby0GaYSZIZ91L--mwsLSVBp83oYfYrHk7TF571zhX3zIYzdNeS8B-Zgt3K2cpKuLcEB-Kj8pFO4tqTn-oXCzxQLuHv0Uu7rFA.SUG7yd_qvb7I6eLwE_Ct4JewpmEiJyx9rndLXJpx4hU&dib_tag=se&keywords=red+anderson+connector+0+gage&qid=1725699783&sprefix=red+anderson+connector+0+gage,aps,200&sr=8-1
A way to connect the terminals:
there are a few different ways to connect the terminal heads: you could have the cables internally soldered to the terminals and or have them pressed to make the best connection possible.
- Soldering:
If your going to solder these to make a more solid connection you going to need heat something like a blow torch or something in that nature:
https://www.homedepot.com/p/Bernzom...ylinder-and-Adjustable-Flame-WK2301/202539561
*but if you have a gas oven or maybe even a propane grill that would work too.*
-Pressing:
Additionally to make the connection more secure you can press the terminal with a hydraulic crimping tool :
https://www.amazon.com/YUZES-Hydraulic-Crimping-Hexagonal-Electrical/dp/B0CFV249X3/ref=sr_1_7?crid=16CZ7BTH2UQM8&dib=eyJ2IjoiMSJ9.YNgEc9jhioAUNz2YnfZ4IRaSloo5brgyZAbbkRT15jyvvImRlQfZACuieHfEOylbJubG9u2gCkkLOQdlomsU170WXYYkm01lFDOxRwnvvILgst2H9pRxgKdMsGIqSneELwRHT5NwVsGaCjY4n9Gc_WNv_pAMoCPfksJxLvCFsi2Un1TF402dTauulLIdAFsyaRLELKpGjPcCF9Bz-Zp4uaQWjU6wRO6QOTeIe9uKizOP4bPr-yZVgjC9Qgwo-ft25eD3PWCyJnX18YO3A7TNtSoglhArIpxflDDtKGxcmhc.XqJwHw6NOyoPBotL08XXRLg2nH2lig1vPOCpr4OZ6Ic&dib_tag=se&keywords=hydraulic+terminal+crimper&qid=1725700346&sprefix=hydrolic+terminal+,aps,128&sr=8-7
OR
https://www.amazon.com/Mofeez-Hammer-Lug-Crimper-Tool/dp/B07X2WS3L4/ref=sr_1_2_sspa?crid=U7NOGHBIXOBM&dib=eyJ2IjoiMSJ9.HT-HDXBYyFjjk5TjKt6QKA1sYJlavwXukJ061tDX6UN02SI8KwOafYuMpniKBDFmLImJTwkqDtQTd-AZHh9eQwDgp-6CntORlwGJYlVl4G9QMT_4Qkl5C99gXBoBNXfgRZhQ4iHG8Eg4_PPdzwuTNiIrcha1dVIEOrEQITk7fUyQnH8UevJuAxsoFMgHgbnQ_W_NnvYu3-OH48SsmHCYqYfuLah8zweXJZWUh_1nsdYyQSCn47ZVdNBB9o-xJVf64qg4W6wOMHTgbX6uiIiujObzro4ZvBbuP1QG9TTGwK8.m56FjrYHhST2jOsUknlszJF5Y0-EcclRueM90Kqoxsk&dib_tag=se&keywords=lug+crimper&qid=1725700588&sprefix=lug+crimper,aps,142&sr=8-2-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1
If you don't have these tools or don't want to buy them you can use a 5 pound hammer or a vise to really seal the connection.
https://www.amazon.com/Wirefy-200-Heat-Shrink-Tubing/dp/B089D82FLG/?tag=wranglerorg-20
Terminal connectors:
terminal connectors to connect directly to the battery.
optional:
- Sealing:
you dont absolutely need this but it cleans it up real nice and looks professional.
https://www.amazon.com/SELTERM-10pcs-Terminal-Connectors-Adhesive/dp/B0CS6M17DJ/ref=sr_1_13?crid=25JINR0Q2US8X&dib=eyJ2IjoiMSJ9.caCzqcPpnDatj0VNg0aGwBV3LRtvDXiyG4Oydf0nrj7-EMcjspdYs8ubKE21SCSQVfhqcaJmKCYuQqjkKn70Wm3j85KM12v54piZXDsww7jP8tnqHii7C9W-mfUNAm3NfCxbjt7ZDFVDj4Vd1pdzSq7YKhHfcNs0rRkA537zxSn3BUAvctGUvIG887gQ1TdkWtWNCI4TSDlCLCVmz-79r2hamyGQmXZnflWyElPK3zyJuxHfieC-thkgpJhEqwa9nlbXvSipafvSTW7bn35Sg-G-IIJKZViRbrKZW14sGvU.P23Z0b9GN8eA7Ei2hYHeenHlt9YK9kcektT_iUrK4C4&dib_tag=se&keywords=Copper+Battery+Terminal+Connectors&qid=1725701593&s=hi&sprefix=copper+battery+terminal+connectors,tools,110&sr=1-13
Black & Red Heat Shrink Tubing
https://www.amazon.com/SELTERM-10pcs-Terminal-Connectors-Adhesive/dp/B0CS6M17DJ/ref=sr_1_13?crid=25JINR0Q2US8X&dib=eyJ2IjoiMSJ9.caCzqcPpnDatj0VNg0aGwBV3LRtvDXiyG4Oydf0nrj7-EMcjspdYs8ubKE21SCSQVfhqcaJmKCYuQqjkKn70Wm3j85KM12v54piZXDsww7jP8tnqHii7C9W-mfUNAm3NfCxbjt7ZDFVDj4Vd1pdzSq7YKhHfcNs0rRkA537zxSn3BUAvctGUvIG887gQ1TdkWtWNCI4TSDlCLCVmz-79r2hamyGQmXZnflWyElPK3zyJuxHfieC-thkgpJhEqwa9nlbXvSipafvSTW7bn35Sg-G-IIJKZViRbrKZW14sGvU.P23Z0b9GN8eA7Ei2hYHeenHlt9YK9kcektT_iUrK4C4&dib_tag=se&keywords=Copper+Battery+Terminal+Connectors&qid=1725701593&s=hi&sprefix=copper+battery+terminal+connectors,tools,110&sr=1-13
——————————————————————————————————————-
how to create the terminals:
step 1.
Taking your jumper cables cut 4 - 6 inches away from the terminal connectors on each end with a pare of wire cutters. *(Do this on both ends)*
save these for later.
step 2.
taking the what is now the lenth of copper wire strip the ends so that there is about one inch of copper wire exposed on both ends on each wire. *(both the ground black wire and the red positive wire.)*
step 3.
*please use step 3a and 3b if you can.*
**If you can not please do one of these two steps.**
— conection methiod #1 —
step 3a.
taking your Solder wire take it and wind it up in to a configuration like this:
next place it in the Anderson connection terminal
grabbing the terminal with a pare of vice grips or similar gripping tool, grab their terminal like so:
then apply heat. lots of heat.
*you can use a propane torch or a gas oven.
melt the solder in the terminal then take the end of the exposed wire and dip it in the terminal and hold in place for about 1 minute. (being carful not to touch the terminal because of the heat. )
* congratulations your a blacksmith *
let cable and terminal cool for about 3 minutes, you can move on to the next one while you wait.
repeat this for each end of the cable.
— connection method #2 —
step 3b.
placing you terminal in the hydraulic hand press make sure the terminal is aliened horizontal *ask me how I know.*
gently squeezing until the hydraulic hand press is holding the terminal.
photo for reference on horizontal
place the exposed of wire in the terminal
press the terminal until completely sealed.
repeat until each side of the jumper cable has terminals on it.
step 4.
repeat step 1 and step 2 leaving enough length to be able to teach each of the battery terminal.
repeat step 3 and step 4 this time using the copper terminal connectors.
*note: copper is a softer metal* and would not require a hydraulic hand press, a hammer would be as effective*
step 5.
Optional Additional Functionality
——————————————————————————————————————————————————————————————————————————————————————-
place the shrink wrapping over the terminal and the jumper cable wire, matching red to red and black to black.
next apply your preferred method of heat to shrink the Heat Shrink Tubing over the terminal and cable
I would put this at the end but if i did you would miss the opportunity to do this a the correct moment.
——————————————————————————————————————————————————————————————————————————————————————-
Gray to Red Adapter Cable.
*If you have both red and gray connectors:
repeat step 1 and 2 on one side of the of the jumper cable.
taking what is about 12 inches of cable apply steps 3 and 4 to the newly cut section of wire.
set aside a gray and red Anderson Connector for each end of the 12 inch cable.
——————————————————————————————————————————————————————————————————————————————————————-
step 6.
with the red end of the cable where applicable :
*make sure you place the red cable in the correct location of the Anderson connecter*
*these connections are a bitch and a half to take apart, ask me how I know.*
denote the terminal and face it that the hook bit is casing down like so:
force the connection in the correct hole of the Anderson connecter.
then apply the same method to the black ground cable.
do this for ever connecter terminal and Anderson Connector.
attach copper terminals to the battery:
—————————————————————————————-
now you should have advanced connection capability's.
apply this to your winch and a second pair of jumper cables for more capability's.
*Additional functionality*
——————————————————————————————————————————————————————————————————————————————————————————
This will allow you to create terminals to the front or the back of your jeep so you never need to pop the hood if you so wish:
https://www.amazon.com/dp/B0CWL65YQK/?tag=wranglerorg-20
This would you allow you to plug you winch directly to your front bumper to avoid potential voltage drain..
——————————————————————————————————————————————————————————————————————————————————————————
The jumbler ends on my jump box were too short for my liking, now I can pair them with my jumper cables.
*additionally it makes it harder for someone to steal, and now I can jump a forklift *
——————————————————————————————————————————————————————————————————————————————————————————
- Why?
For some of us with dual battery systems, jumping the Jeep gets slightly more confusing. Additionally, you do not have to search for the positive and ground terminals in the dark if you struggle to find the 1/2-inch markings. this modification makes jumping your jeep plug and play.
Repeating these steps can be applied to a dual battery system to allow for manual connections to the dual battery circuit enabling you to jump yourself in a pinch if your circuitry fails, as a redundancy. Along with creating modularity for your winch, you can take off your bumper without disconnecting the electrical connections to the battery entirely. This will allow you to Securely lengthen multiple pairs when you need the extra length Offroad.
**For example I recently picked up a spare parts jeep on its last legs and didn't have a truck to haul it but had a tow bar with a D-Ring adapter for it. I took off the bumper on my LJR and put it on the Sacrificial Parts Jeep so I could tow it. The Anderson connection on my winch attached to the bumper just popped off and I was able to tow it in about 3 minutes. easy pasy**
you could just as easily buy something similar but they're fun to make and really make your life easier when you need them. you can pick up all the parts for around $35:
https://www.amazon.com/Energizer-1-...-ENB-130-30/dp/B01GU4O3GG/?tag=wranglerorg-20
**what you will need**
-A set of jumper cables
A solid thick gage will do you well, but it's your call what will work for you. In my experience, the thicker gage is a bit more quality.
I went to my local junkyard and found a thick pair of jumper cables for $8.00.
different pairs for your ease:
https://www.harborfreight.com/20-ft...P1RvVq9w28rV0RXfPMDeHB4jMaf3R5y8aAvMrEALw_wcB
https://www.harborfreight.com/12-ft...CK37SyGpH4re6dv7QgfFlx5AvGyDsw2saAuFqEALw_wcB
https://www.amazon.com/Amazonbasics-Jumper-Cable-Battery-Gauge/dp/B074DMCRNF/?tag=wranglerorg-20
-Anderson connectors
Traditionally gray connectors are used to connect car batteries but it's not uncommon to see red ones used on winches and emergency service vehicles
make sure you get the Anderson connectors that can house the 1/0 gage wire: *175A 600V Battery Connector AWG 1/0*
(quick note red and gray connectors do not connect together)
Gray 2 pack:
https://www.amazon.com/Connecteur-Plug-Battery-Connector-Power/dp/B085HT16DZ/ref=sr_1_54?crid=1KV0O4909DQI&dib=eyJ2IjoiMSJ9.uW5_wWYMRVW69nxquhnh96IKjiGNziRu_Bd2fPGZ168UYC7kBJHsW8PswFlAmazON7cf_DMTkBj76X3bVTmofzqLiYtGLy8nGWEN80v-OWrlxVMoAeqUiDyMjYY7VWS4WfpP5Wbm3Wu8UJWhWEKRxJZXCDS5RMmsufmB2K8GqVPuGFtPp8XVhVXNx4fvEgqVf4YL2vyQRtjbsRmHalS7BNsm5kuzux8lLNoD423EkLmXmVuZ71b4TgxDM3b6mvrlsDv8pUqogNCu4g6DLFXF7vqfIj2xH_B3DBYMmZDYo2E.iq7sN9O3zcu52UOs4XXElEod25wUdrd-xBDBC8tJaIQ&dib_tag=se&keywords=anderson+connector+0+gage&qid=1725699498&sprefix=anderson+connector+0+gage,aps,133&sr=8-54&th=1
Gray 4 pack:
https://www.amazon.com/Battery-Connector-Connect-Modular-Connectors/dp/B07WJGJBKL/ref=sr_1_25?crid=1KV0O4909DQI&dib=eyJ2IjoiMSJ9.uW5_wWYMRVW69nxquhnh96IKjiGNziRu_Bd2fPGZ168UYC7kBJHsW8PswFlAmazON7cf_DMTkBj76X3bVTmofzqLiYtGLy8nGWEN80v-OWrlxVMoAeqUiDyMjYY7VWS4WfpP5Wbm3Wu8UJWhWEKRxJZXCDS5RMmsufmB2K8GqVPuGFtPp8XVhVXNx4fvEgqVf4YL2vyQRtjbsRmHalS7BNsm5kuzux8lLNoD423EkLmXmVuZ71b4TgxDM3b6mvrlsDv8pUqogNCu4g6DLFXF7vqfIj2xH_B3DBYMmZDYo2E.iq7sN9O3zcu52UOs4XXElEod25wUdrd-xBDBC8tJaIQ&dib_tag=se&keywords=anderson+connector+0+gage&qid=1725699498&sprefix=anderson+connector+0+gage,aps,133&sr=8-25
———————————————————————————————————————————————————————————————
- You don't need both red and gray one will suffice -
- I would choose gray over red, but if you got some of both you can do alot more.
———————————————————————————————————————————————————————————————
Red 2 pack:
https://www.amazon.com/Connecteur-Plug-Battery-Connector-Power/dp/B085HT55FH/ref=sr_1_16?crid=3GMT611X1J6ZR&dib=eyJ2IjoiMSJ9.O2LtbW80W3chL9M7b1xEnU_B1zyB3lQV2dURPN3FCTR9owvo8TyAY6P9YPFiSDZyBrxByDjddDdNA1SaTeRcMM6KRJxH1GmEbAUghAnEQdGKvxNYAFA2lzDw7qAGDPA39z2RTedQwgRB8TspI894K4CrkECrkL0K_4qy23e_H1KFT_ezE8Vd9QUO6a29EX1gL5Xr0YaBoOby0GaYSZIZ91L--mwsLSVBp83oYfYrHk7TF571zhX3zIYzdNeS8B-Zgt3K2cpKuLcEB-Kj8pFO4tqTn-oXCzxQLuHv0Uu7rFA.SUG7yd_qvb7I6eLwE_Ct4JewpmEiJyx9rndLXJpx4hU&dib_tag=se&keywords=red+anderson+connector+0+gage&qid=1725699783&sprefix=red+anderson+connector+0+gage,aps,200&sr=8-16&th=1
Red 4 pack:
https://www.amazon.com/Spurtar-Battery-Disconnect-Connectors-Recovery/dp/B0B93JCF9R/ref=sr_1_1?crid=3GMT611X1J6ZR&dib=eyJ2IjoiMSJ9.O2LtbW80W3chL9M7b1xEnU_B1zyB3lQV2dURPN3FCTR9owvo8TyAY6P9YPFiSDZyBrxByDjddDdNA1SaTeRcMM6KRJxH1GmEbAUghAnEQdGKvxNYAFA2lzDw7qAGDPA39z2RTedQwgRB8TspI894K4CrkECrkL0K_4qy23e_H1KFT_ezE8Vd9QUO6a29EX1gL5Xr0YaBoOby0GaYSZIZ91L--mwsLSVBp83oYfYrHk7TF571zhX3zIYzdNeS8B-Zgt3K2cpKuLcEB-Kj8pFO4tqTn-oXCzxQLuHv0Uu7rFA.SUG7yd_qvb7I6eLwE_Ct4JewpmEiJyx9rndLXJpx4hU&dib_tag=se&keywords=red+anderson+connector+0+gage&qid=1725699783&sprefix=red+anderson+connector+0+gage,aps,200&sr=8-1
A way to connect the terminals:
there are a few different ways to connect the terminal heads: you could have the cables internally soldered to the terminals and or have them pressed to make the best connection possible.
- Soldering:
Solder Wire:
any gage will do
https://www.amazon.com/s?k=sauder+gun+kit&crid=2E9ZTGMGO8G&sprefix=sauder,aps,645&ref=nb_sb_ss_ts-doa-p_3_6
If your going to solder these to make a more solid connection you going to need heat something like a blow torch or something in that nature:
https://www.homedepot.com/p/Bernzom...ylinder-and-Adjustable-Flame-WK2301/202539561
*but if you have a gas oven or maybe even a propane grill that would work too.*
-Pressing:
Additionally to make the connection more secure you can press the terminal with a hydraulic crimping tool :
https://www.amazon.com/YUZES-Hydraulic-Crimping-Hexagonal-Electrical/dp/B0CFV249X3/ref=sr_1_7?crid=16CZ7BTH2UQM8&dib=eyJ2IjoiMSJ9.YNgEc9jhioAUNz2YnfZ4IRaSloo5brgyZAbbkRT15jyvvImRlQfZACuieHfEOylbJubG9u2gCkkLOQdlomsU170WXYYkm01lFDOxRwnvvILgst2H9pRxgKdMsGIqSneELwRHT5NwVsGaCjY4n9Gc_WNv_pAMoCPfksJxLvCFsi2Un1TF402dTauulLIdAFsyaRLELKpGjPcCF9Bz-Zp4uaQWjU6wRO6QOTeIe9uKizOP4bPr-yZVgjC9Qgwo-ft25eD3PWCyJnX18YO3A7TNtSoglhArIpxflDDtKGxcmhc.XqJwHw6NOyoPBotL08XXRLg2nH2lig1vPOCpr4OZ6Ic&dib_tag=se&keywords=hydraulic+terminal+crimper&qid=1725700346&sprefix=hydrolic+terminal+,aps,128&sr=8-7
OR
https://www.amazon.com/Mofeez-Hammer-Lug-Crimper-Tool/dp/B07X2WS3L4/ref=sr_1_2_sspa?crid=U7NOGHBIXOBM&dib=eyJ2IjoiMSJ9.HT-HDXBYyFjjk5TjKt6QKA1sYJlavwXukJ061tDX6UN02SI8KwOafYuMpniKBDFmLImJTwkqDtQTd-AZHh9eQwDgp-6CntORlwGJYlVl4G9QMT_4Qkl5C99gXBoBNXfgRZhQ4iHG8Eg4_PPdzwuTNiIrcha1dVIEOrEQITk7fUyQnH8UevJuAxsoFMgHgbnQ_W_NnvYu3-OH48SsmHCYqYfuLah8zweXJZWUh_1nsdYyQSCn47ZVdNBB9o-xJVf64qg4W6wOMHTgbX6uiIiujObzro4ZvBbuP1QG9TTGwK8.m56FjrYHhST2jOsUknlszJF5Y0-EcclRueM90Kqoxsk&dib_tag=se&keywords=lug+crimper&qid=1725700588&sprefix=lug+crimper,aps,142&sr=8-2-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1
If you don't have these tools or don't want to buy them you can use a 5 pound hammer or a vise to really seal the connection.
https://www.amazon.com/Wirefy-200-Heat-Shrink-Tubing/dp/B089D82FLG/?tag=wranglerorg-20
Terminal connectors:
terminal connectors to connect directly to the battery.
optional:
- Sealing:
you dont absolutely need this but it cleans it up real nice and looks professional.
https://www.amazon.com/SELTERM-10pcs-Terminal-Connectors-Adhesive/dp/B0CS6M17DJ/ref=sr_1_13?crid=25JINR0Q2US8X&dib=eyJ2IjoiMSJ9.caCzqcPpnDatj0VNg0aGwBV3LRtvDXiyG4Oydf0nrj7-EMcjspdYs8ubKE21SCSQVfhqcaJmKCYuQqjkKn70Wm3j85KM12v54piZXDsww7jP8tnqHii7C9W-mfUNAm3NfCxbjt7ZDFVDj4Vd1pdzSq7YKhHfcNs0rRkA537zxSn3BUAvctGUvIG887gQ1TdkWtWNCI4TSDlCLCVmz-79r2hamyGQmXZnflWyElPK3zyJuxHfieC-thkgpJhEqwa9nlbXvSipafvSTW7bn35Sg-G-IIJKZViRbrKZW14sGvU.P23Z0b9GN8eA7Ei2hYHeenHlt9YK9kcektT_iUrK4C4&dib_tag=se&keywords=Copper+Battery+Terminal+Connectors&qid=1725701593&s=hi&sprefix=copper+battery+terminal+connectors,tools,110&sr=1-13
Black & Red Heat Shrink Tubing
https://www.amazon.com/SELTERM-10pcs-Terminal-Connectors-Adhesive/dp/B0CS6M17DJ/ref=sr_1_13?crid=25JINR0Q2US8X&dib=eyJ2IjoiMSJ9.caCzqcPpnDatj0VNg0aGwBV3LRtvDXiyG4Oydf0nrj7-EMcjspdYs8ubKE21SCSQVfhqcaJmKCYuQqjkKn70Wm3j85KM12v54piZXDsww7jP8tnqHii7C9W-mfUNAm3NfCxbjt7ZDFVDj4Vd1pdzSq7YKhHfcNs0rRkA537zxSn3BUAvctGUvIG887gQ1TdkWtWNCI4TSDlCLCVmz-79r2hamyGQmXZnflWyElPK3zyJuxHfieC-thkgpJhEqwa9nlbXvSipafvSTW7bn35Sg-G-IIJKZViRbrKZW14sGvU.P23Z0b9GN8eA7Ei2hYHeenHlt9YK9kcektT_iUrK4C4&dib_tag=se&keywords=Copper+Battery+Terminal+Connectors&qid=1725701593&s=hi&sprefix=copper+battery+terminal+connectors,tools,110&sr=1-13
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how to create the terminals:
step 1.
Taking your jumper cables cut 4 - 6 inches away from the terminal connectors on each end with a pare of wire cutters. *(Do this on both ends)*
save these for later.
step 2.
taking the what is now the lenth of copper wire strip the ends so that there is about one inch of copper wire exposed on both ends on each wire. *(both the ground black wire and the red positive wire.)*
step 3.
*please use step 3a and 3b if you can.*
**If you can not please do one of these two steps.**
— conection methiod #1 —
step 3a.
taking your Solder wire take it and wind it up in to a configuration like this:
next place it in the Anderson connection terminal
grabbing the terminal with a pare of vice grips or similar gripping tool, grab their terminal like so:
then apply heat. lots of heat.
*you can use a propane torch or a gas oven.
melt the solder in the terminal then take the end of the exposed wire and dip it in the terminal and hold in place for about 1 minute. (being carful not to touch the terminal because of the heat. )
* congratulations your a blacksmith *
let cable and terminal cool for about 3 minutes, you can move on to the next one while you wait.
repeat this for each end of the cable.
— connection method #2 —
step 3b.
placing you terminal in the hydraulic hand press make sure the terminal is aliened horizontal *ask me how I know.*
gently squeezing until the hydraulic hand press is holding the terminal.
photo for reference on horizontal
place the exposed of wire in the terminal
press the terminal until completely sealed.
repeat until each side of the jumper cable has terminals on it.
step 4.
repeat step 1 and step 2 leaving enough length to be able to teach each of the battery terminal.
repeat step 3 and step 4 this time using the copper terminal connectors.
*note: copper is a softer metal* and would not require a hydraulic hand press, a hammer would be as effective*
step 5.
Optional Additional Functionality
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place the shrink wrapping over the terminal and the jumper cable wire, matching red to red and black to black.
next apply your preferred method of heat to shrink the Heat Shrink Tubing over the terminal and cable
I would put this at the end but if i did you would miss the opportunity to do this a the correct moment.
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Gray to Red Adapter Cable.
*If you have both red and gray connectors:
repeat step 1 and 2 on one side of the of the jumper cable.
taking what is about 12 inches of cable apply steps 3 and 4 to the newly cut section of wire.
set aside a gray and red Anderson Connector for each end of the 12 inch cable.
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step 6.
with the red end of the cable where applicable :
*make sure you place the red cable in the correct location of the Anderson connecter*
*these connections are a bitch and a half to take apart, ask me how I know.*
denote the terminal and face it that the hook bit is casing down like so:
force the connection in the correct hole of the Anderson connecter.
then apply the same method to the black ground cable.
do this for ever connecter terminal and Anderson Connector.
attach copper terminals to the battery:
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now you should have advanced connection capability's.
apply this to your winch and a second pair of jumper cables for more capability's.
*Additional functionality*
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This will allow you to create terminals to the front or the back of your jeep so you never need to pop the hood if you so wish:
https://www.amazon.com/dp/B0CWL65YQK/?tag=wranglerorg-20
This would you allow you to plug you winch directly to your front bumper to avoid potential voltage drain..
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The jumbler ends on my jump box were too short for my liking, now I can pair them with my jumper cables.
*additionally it makes it harder for someone to steal, and now I can jump a forklift *
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