Novak Conversions Jeep Wrangler TJ radiator

Freedom Eagle

After several years of ownership, I finally got a winch on the TJ. Never have I actually needed one, but especially with some icy roads it's good insurance. I have been pretty happy with the quality and performance of Superwinch so went with their 10K option. It fits perfectly. I did have to have a local chop custom make a mount since the Garvin front bumper made fitment of an off the shelf mount not work. They did a pretty good job, it sits flush with the front of the bumper, although the dang salt here already has it starting to rust.

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Today was unseasonably warm. almost 60! So, a great day to go for a cruise after church. Snowmelt is in full swing already - man it's going to be a nasty summer I think. Anyway, the true track in the rear worked as expected. Now wasn't very deep but it was an ice ring in spots, so studded tires helped there as well. And, found a fantastic camp spot, tucked and hidden on state land just 20 minutes from home!

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A few weeks ago I finally got around to installing the fumoto valve in both Jeeps. So nice for a change!

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Since the LJ is down still with a bad hub bearing, I ordered and installed a simple engine skid for the TJ. Since taking that out with the fumoto valve seems like asking for a disaster, I wanted some protection from, at the very least, branches and road debris.

The Mountain Offroad skid plate is easy to install and effective, with still about an inch clearance below the fumoto valve. And, unlike other options, instead of an open hole for the oil drain, it has a plate that screws on, so a nasty stick can't get jammed up in there. Although, with it being all steel, it is darn heavy. I should have ordered the aluminum option but since the TJ is more of a grocery getter and cruiser, I wanted a lesser expensive option. Since I have it, it's installed and Im sure it will function just fine for what I am looking for.

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After several years of ownership, I finally got a winch on the TJ. Never have I actually needed one, but especially with some icy roads it's good insurance. I have been pretty happy with the quality and performance of Superwinch so went with their 10K option. It fits perfectly. I did have to have a local chop custom make a mount since the Garvin front bumper made fitment of an off the shelf mount not work. They did a pretty good job, it sits flush with the front of the bumper, although the dang salt here already has it starting to rust.

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This is the winch I ended up going with recently (but in black). I've only used it once so far. I'm glad to see I'm not the only one and hopefully there will be experience with these soon. Seems like a good bang for the buck, especially since the comparable Warn VR is made in China too.
 
This is the winch I ended up going with recently (but in black). I've only used it once so far. I'm glad to see I'm not the only one and hopefully there will be experience with these soon. Seems like a good bang for the buck, especially since the comparable Warn VR is made in China too.

Yeah I went this route for that reason. The way Warn handled their VR EVO series made me not want to trust them, and their ZEON series is far too expensive. I originally had this on the rear bumper of my Gladiator post 103 (https://www.jeepgladiatorforum.com/...wn-2022-jtr-journal.66430/page-7#post-1149476)before selling it. It's the 10K. Lots of folks were having good experiences with Badlands, but Superwinch is a name that goes way back, to when my dad had his first Jeep in the 70's

Wow looks great, love that winch up front.
Any more mods you wanna do for future projects?

Oh yes, I have to redo the entire aux electrical system, it's an absolute nasty mess right now. Then I need to get the rear cargo area built and set up. This is my daily and grocery getter but I still want it set up for weekend drives. The LJ will be more built for longer trips and exploring though.
 
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For as long as I have had this G.E. I have wanted onboard air. I finally have gotten around to doing it. Taking the ARB from the Gladiator and using the Mountain Offroad engine mount it went on over the last week. It did take some more work than expected. The mount doesn't play super nice with the cruise control cable, but it does work. I had to cut the brake booster line short to try and get it away from the mount and added in some reinforcement, hopefully it doesn't cut a hole. I'll probably look for another reinforcement option the next couple weeks. I also had to get a new vacuum line for the rear breather/PCV - fortunately mine did not break coming out! Instructions say to use the existing one but it doesnt work in the slightest, at all - not even close since it is a hard plastic line. Maybe for older years but not for the 05-06. So I had to get some 3/4" heater core hose, a 90 degree elbow, and a hose clamp. 3/4 just barely fits on the intake side with a good amount of force, and the hose clamp is needed for the PCV side since it's only 1/2". Also, adding some reinforcement where the hose goes through the hole in the bracket is needed to prevent wearing a hole.

The wiring and hose hook-up is a mess right now but it is functional. Next task will be working on the rear storage compartment, and re-doing my aftermarket wiring that has been a mess for the better part of 7 years.

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The booster hose can be bent out of the way some simply by twisting the valve on the booster end more toward the ground. But I'm sure that vibrations will push it back up to this position. This is a temporary 'fix' just to see how much wear happens over the next couple weeks to determine what course of action to take.
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Barely visible is the IAC wire. I used the only piece of conduit I have at the moment for protection as the wire rests right up against the edge of the bracket support here. There is not enough room or extra wire to re-route it. Again, a temporary fix so I can check back on it in a few weeks and see if it is rubbing and what course to take.
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Here is the almost finished product except wiring and hose routing. This is the compressor from the mobile kit. So I have the 1 gal tank that I wont be using, which is why there is not the hose coming form the top center. I do think I will try and fit a 2 gal via tank under the body since I plan on running airbags. The bracket is tight, very tight. For the 05-06 years, it is not perfect - but there are not a lot of other bolt on options. In fact, I dont know of any bolt on options. I was considering using the new compressors from VIAIR for the LJ, since the LJ does not have cruise control or ABS. But, I do like how this is packaged, and once installed it shouldn't need removal unless there are problems that require accessing the fuel rail or sensors. So I might just opt to get another one of these mounts, and pick up the new ARB brushless compressor - supposedly it is quieter. Overall, I do think this is a decent mount to go with. not perfect, but probably the only real bolt on option out there that I'm aware of anyway. Mounting the compressor prior to placing the bracket on the engine is a must, but that makes accessing the little 10mm bolt under the compressor that bolts the mount to the intake difficult. Test fitting prior is of course a must. One bit of concern I do have is the included bolts that secure the bracket to the head studs. I did not use the included nuts. Instead I got some different style lock-nuts. The nuts they include with the kit are far too tight and my concern is that if having to remove the bracket 3 years from now, those nuts will be so tight you would end up loosening the head stud instead which would really suck bad. I think the future using an old school lock washer with a standard non-locking nut would be the best method. It is functional now finally which is great.
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Novak Conversions Jeep Wrangler TJ radiator