Novak Conversions Jeep Wrangler TJ radiator

Creating Common Interests—a 2005 LJ Build

A few weeks later, I decided to go against my better judgement and upgraded the audio in the Jeep. I had been saving this as I wanted to focus on making the jeep better and more reliable offroad, but the factory radio/speakers were just not going to cut it anymore. Especially with top down and half door weather coming up (whenever I get these back from paint - long story).

Did a ton of research leveraging the forum and decided with the following:

- Head-unit
Sony XAV-AX1000
Against my better judgement, I am really spoiled by having CarPlay in my car and wanted it in the jeep. This was the cheapest name brand model with CarPlay and a turn dial for volume (a must). I have concerns over security when parked but the jeep lives in the garage at home so okay with the gamble. If this gets stolen, learned my lesson and will go back to a more traditional old school single din unit.

- Speakers
Polk DB652 and DB522
I have leveraged Polks in the past and they are good speakers when underpowered. In retrospect I probably would have stuck with the 5.25 all arounds. I knew 6.5s would work in the rear pods but the diameter of the speaker was just marginally larger then the recessed part for the speaker, so I ended up using one of the adapters that came with the speaker to provide a better "seal". This looks a bit rough and I need to get just a smooth speaker ring but this cuts it for now
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- Select Increment DashPods

- Sound Ordnance B-8PTD

- Accessories
Metra dash kit, wiring harness, speaker harness, amp wiring kit etc

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My plan was to hold out and "see" if the power from the headunit would work for me. In a past life with car audio experience, I had never been satisfied with aftermarket speakers unless powered by a dedicated amp. Well that got the best of me, and I started out the install day by running to a couple BestBuys. At first I tried the Kenwood KAC-314 as it is more traditional amp that accepts 8-10 Gauge Power/Ground. I wanted to avoid using the micro amps as I just can't get my head around something so small that leverages the factory wiring working well. Unfortunately I just could not get this amp based on its size to work well under the steering column.

Ended up back at BestBuy and switched for the Kenwood KAC-M1814 which is smaller than your hand. I leveraged someone's creativity on this forum using a cutting board to mount to the underside of the steering column with a single bolt. It was a PITA getting the amp/mounting solution completed, all in a method you could tune the amp setting easily. Since the power circuit going to the headunit is only on a 10 amp circuit, I spliced the amp into a dedicated (more traditional) power wire running back to the battery and grounded via a more traditional method. This was worth the peace of mind, though I am not sure if it is warranted with such a small amp.

For the Sound Ordnance powered subwoofer I had plans to install to the underside of the rear seat but after trying various things and thinking about how I would need to fashion up some quick disconnect method to remove the seat, I pressed the easy button and just attached the sub to area under the seat and secured with Velcro. When I do use the LJ like a pickup truck, and remove the backseat, I can easily remove the subwoofer.

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Overall impressions - this is a pretty good solution that cost between $1000-$1100 getting most of the gear through Crutchfield. It is leagues above what was in there, and gets plenty loud. I have much of the mid-bass phased out from hitting the speakers and relying on the S/O Sub for that. At first I was really displeased with the sub, the sound was quickly getting lost. I was not expecting any crazy bass or anything, but it was pretty muffled. I originally though this was because the seat was muffling the sound but it sounded pretty similar with the seat folded up. But it has been a few weeks since I did the install, and the sub is starting to sound better - I think it just needed a break-in period. I bet mounting this on the bottom of the seat and have it fire down to the floor would be an improvement as well.

Got the real seal of approval, when my wife said she didn't know what she was missing with the crap radio in there, and said it was well worth the money. I love being able to hear music with the top down, and like updating the interior of the jeep a tad with some more modern amenities. I think I also achieved the goal of having a clean and pretty factory looking setup without taking up space in the jeep.


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I have have been terrible at tracking the progress of the LJ - a quick rundown of upgrades since the last update:

- October - decided it was time to upgrade the steering in preparation for trying to go out wheeling and looking at the tiny steering linkage had me concerned. Good news - no hours of research needed, went with Currie CorrectLync that is the gold standard per this forum. A bit pricey but certainly well built and the install took me about 6 beers so thats a win in my book. Here is a quick comparison that includes my feet for some reason.


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That same weekend, post a quick alignment, we took the Jeep out to Uwharrie and met some great fellow jeepers and had a blast. Pretty early on we lost 4lo. Got underneath and could force into 4lo but would eventually popout. Continued on some easier trails in 4hi.

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Not soon after getting back, did some research (thanks to this forum) and realized this was a common issue when cheaping out and doing a transfer case drop. I did not realize I needed some adjustment bracket for the transfer case shifter. Still do not know how that did not come up in my weeks of research, but after getting under the jeep I quickly realized that was the issue. To remedy this, I ordered the Savvy Transfer Case linkage and got installed in about 6 beers (to clarify typically IPAs) and also changed the t-case fluid.

A weekend later, we took it back out to Uwharrie to test my home repair and met up with some of our new Jeep friends. 4lo worked like a champ and damn what a difference after installing. It is so much smoother engaging 4 wheel drive - no more of that "did I do that right" - It just works and you know if you are in 4hi or 4lo. So satisfying to essentially "break" something and be able to fix it. Here is great picture showing us doing a badge of honor trail and showing the recently installed upgraded steering linkage.

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Fast forward a couple weeks later, scored some TJ half doors that were really straight for $250 on FB marketplace. One had been sanded and primed and the other was still poorly rhino lined. As we speak the doors have been broke down, and are in the paint booth. I have the door panels prepped and I have the color matched SEM paint. Planning to paint the panels this weekend:


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Hopefully will post some progress pictures of painting the door panels and then some final progress pictures with the half doors temporarily installed. Assume the full doors will be going back on, but in NC in the winter, not out of the norm to have a 30 degree weekend followed by a 70 degree one, so half doors may be in the rotation.
Welcome to the craze and man, do you have a great start!!! Enjoy and keep sharing
 
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Finally got the doors back from paint (5 months later). Great price but leveraging a friend of a friend, you are certainly on their time table. A quick test fit and the paint match will do for some old half doors with a couple dings. Will take a few hours this weekend to get the locks and panels on but look forward to it.

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Continuing on the money pit - ordered rock sliders and an engine skid. Decided to give fishbone off-road a try. Had planned to install this past weekend but a cracked radiator got in the way.

Tonight decided to tackle one side of the sliders as the boxes were starting to collect dust.

These arrived very well packaged and are pretty heavy. I absolutely hated drilling into the tub of the Jeep- debatable if I prefer that over a rock slamming into the rocker. I think it turned out great.


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Continuing on the money pit - ordered rock sliders and an engine skid. Decided to give fishbone off-road a try. Had planned to install this past weekend but a cracked radiator got in the way.

Tonight decided to tackle one side of the sliders as the boxes were starting to collect dust.

These arrived very well packaged and are pretty heavy. I absolutely hated drilling into the tub of the Jeep- debatable if I prefer that over a rock slamming into the rocker. I think it turned out great.


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Looks great!
 
No pictures in this update, but the Jeep has returned after a quick stay at East Coast Gears. Here is a quick list of what was done:

- 513 gears
- Eaton E-Locker in rear
- Spartan Lunchbox locker up front
- Chromoly front axle shafts
- Upgraded to Spicer 5-760 U-joints

This probably goes without saying but the regear makes driving the Jeep so much more enjoyable. Can actually maintain speeds and even increase from 70 mph without toggling the O/D. I mentioned to my wife, there is actually a chance now to "accidentally" speed.

Now to just get through the break-in mileage so we can plan a trip wheeling.
 
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Novak Conversions Jeep Wrangler TJ radiator