Novak Conversions Jeep Wrangler TJ radiator

Another vibration after re-gear thread

Sorry for the hijack, but curious why you say to start 1 degree above the shaft in the front and 1 degree below in the rear?

Under load (when you press the throttle) the load is transferred through the driveline raising the pinion up. So, at ride height sitting in your driveway not under load you set it a bit low.
 
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Everything is reassembled. I plan on running 400-500 miles under 50 MPH and changing fluid again. We'll see what happens.
 
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Just jacked the rear end up at the shop. Both axles have a fair bit of play and can be moved in and out with little force. This is sounding exactly like the True Trac clunking issue that I linked. No throttle, axles stay in place. Under throttle, axles slide out.

Would also explain the clunking I was attributing to control arms around corners. The axles walk.

Might buy an open carrier or a duragrip and see what happens.
 
Do you have a driveline issue causing vibration that kills differential bearings. Did they drive after the rebuild and advise?

Pinion angle front and rear have been adjusted multiple times at this point. Little bit one way, little bit another, no improvement.
 
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I’ll send you a PM with the info. The spacer definitely fixes the clunk of axle shafts walking, but I don’t think any of that will ever relate to any sort of vibration or bad bearings.

Appreciate it. I'll start with the right spacer and go from there.
 
Spacer fixed the clunking. Still a severe vibration as you get in and out of the throttle at roughly 40MPH and above. At this point, I'm over it and the Jeep is going to be parked for the foreseeable future, and will likely be selling off the hardtop, axles and transmission.

Thanks for insight anybody included here.
 
The devil is going to be in the details. You went from 3.07 gears to 4.88 gears…that is a 58% increase in driveshaft speeds at any given vehicle speed. You mentioned “above 50 mph” as a data point early on in the thread, so I mapped out your numbers. At 55 mph, your driveshaft is at 2835 rpm. With 3.07s, you would have had to go 87 mph to achieve the same driveshaft speed.

While you also have the lower speed vibrations with the clutch disengaged now, that could also be just because your speeds are much quicker now than they were before.

So with 3.07s, how fast did you drive? If you putted around, you likely didn’t reach the problematic driveshaft speed points.

Back to the subject of the regear - why were all the bearings diagnosed as “shot”? If that were true, then then redoing the work should have fixed it. Sounds like a Hail Mary attempt and that maybe the bearings were okay.


At this point I would remove the rear shaft, drive in FWD, and reevaluate. If problems go away, you know where your problem is. If they don’t, you don’t. Removing the front shaft made no difference, so I would assume your front is good to go and there *should* be no vibrations if you drive without the rear shaft.

You can park it but unless you simply have no time, there’s no real reason this can’t be fixed or dramatically improved.
 
The devil is going to be in the details. You went from 3.07 gears to 4.88 gears…that is a 58% increase in driveshaft speeds at any given vehicle speed. You mentioned “above 50 mph” as a data point early on in the thread, so I mapped out your numbers. At 55 mph, your driveshaft is at 2835 rpm. With 3.07s, you would have had to go 87 mph to achieve the same driveshaft speed.

With the 3.07's, I'm pretty sure I'd drove 70+ a handful of times... but honestly can't remember. I don't remember any vibration beforehand, but it could've been slight enough that I chalked it up to high speed mud tires. Having a vibe.
While you also have the lower speed vibrations with the clutch disengaged now, that could also be just because your speeds are much quicker now than they were before.
I'm of the impression now that the lower speed vibes are not necessarily related. Possibly tires or something. They're not really a similar vibe, so we'll toss that one out.

However, the vibration is most prevalent at around 45-50 +, as you ease onto or off the throttle. To the floor, doesn't do it. Completely off throttle, doesn't do it.
Back to the subject of the regear - why were all the bearings diagnosed as “shot”? If that were true, then then redoing the work should have fixed it. Sounds like a Hail Mary attempt and that maybe the bearings were okay.
To clarify, the bearings that had damage were the carrier bearings. The were "sunk in" to the races and missing a fair bit of material from the race and the bearing. The rest were "ok" but filled with metal shavings.
At this point I would remove the rear shaft, drive in FWD, and reevaluate. If problems go away, you know where your problem is. If they don’t, you don’t. Removing the front shaft made no difference, so I would assume your front is good to go and there *should* be no vibrations if you drive without the rear shaft.
I actually did that yesterday. No vibes. Ran it to around 75.
You can park it but unless you simply have no time, there’s no real reason this can’t be fixed or dramatically improved.
I have the time to throw whatever at it, but at this point I've barely put any miles on my Wrangler since I embarked on the lift/ re-gear/ bigger tires journey... $5000 + in parts/tires/ whatever... and a Jeep that I can't drive without fear of serious failure. Beyond frustrated with the fact I've thrown a handful of dead Benjamin's at something I can't drive at all. It's probably time to walk away for a while and reevaluate the plan.
 
Novak Conversions Jeep Wrangler TJ radiator