Dyno tune day!
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Its been 4 years since I installed my Golen 4.6L stroker and until today, I’ve been running the stock tune (which Golen says works well). However, with the recent cowl intake mod and previously done header and full 2.5” exhaust including high flow cat, I thought the engine might be able to benefit from tuning. Both Flyin’ Ryan and my local tuner told me not to expect much change in absolute numbers but both also felt there were gains to be had “under the curve”. I went with an actual dyno tune with the tuner local to me rather than a remote tune. For those of you with a Tic Toc or Instagram attention span, The answer is +7 hp and +10 ft lbs at WOT. Here is the before and after with stock tune (dashed) and adjusted tune (solid).
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Now for some detail for folks with greater interest/attention span:
In addition to modest across the board gains in tq and hp, you can also see the air:fuel mixture is more consistent with max Lambda being 0.96 (14.1 stoichiometric) pre-tune and 0.89 (13.1 stoichiometric) post-tune. I don’t really know, but the consistency and slightly richer mix may be better?
Interestingly, today’s base pull and the ‘21 stroker pull are nearly identical. I was surprised given the presumably relevant changes (33 to 35” tires, 4.11 to 5.13 gears and stock air box to cowl intake).
@Jezza showed us 5-10 hp from the cowl intake. This is possibly not realized under my test conditions with an open hood and lower ambient temps. I assumed the larger tires would reduce power because of rotational mass and effectively higher gearing, But I also assumed the 5.13 gears would show higher dyno tq and hp because gears are torque multipliers and on the street, the 5.13s are the single most noticeable performance upgrade I’ve done.
However, it turns out lower gears (numerically higher) actually DECREASE dyno recorded output. A internet search shows that faster drivetrain rotational mass acceleration saps energy which would otherwise be put into roller acceleration and so recorded output is less. Don’t just take my word or the internet for it. How about some actual data? We ran all pulls today and previously in 4th gear (1:1 in an AX-15) except an additional pull before any tuning changes today in 3rd gear (1.44:1 in the AX-15). The result was -8 hp and -9 ft. lbs for 3rd gear (dashed) vs. 4th gear (solid):
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So the 5.13 gearing probably hurt the numbers despite being better in real life. The tires were probably a push at best with 6% higher effective gearing but also 20% more rotational mass. And the cowl intake didn’t give cooler air although flow is probably better (and it sounds cool

). All of this may explain why the base dyno numbers today were pretty close to 4 years ago.
Next, some fuel and spark maps for the tuning nerds.
Fuel; stock ‘97 ECM (purple and pink are numbers which were subsequently changed in the custom tune):
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Fuel, post-custom tune:
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Spark advance; stock ‘97 ECM (purple and pink are numbers which were subsequently changed in the custom tune):
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Spark advance, post- custom tune:
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I have very little to say about all of that at this point, but I am interested to learn more.
A couple of other tuning notes: max injector duty was 87% so I suppose my 24# injectors are fine in this application. Speed limit was changed from 112mph to 140mph, you know, just in case…
To sum up, the graph below has my original 4.0L data from ‘21 (dashed) and the post tune Golen 4.6L stroker data from today (solid):
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+37 hp (up 27% from 136 to 173) and +48 ft. lbs. (up 29% 167 to 215) at the rear wheels despite the negative factors of gearing and tire size changes. At this point, I have no butt dyno results to report with regard to the possible under the curve improvements. I drove it home in the rain and my MT tires are sketchy AF in the rain on the street so no shenanigans were indicated.