Greetings to all. I have a very well maintained 2000 TJ 4.0, Auto from the south. 132K miles. It starts and runs fine, no stumbling until "sudden death" in 4-15 minutes. It originally showed error codes for the crank position sensor, so that was replaced, along with the TP sensor since I know they fail. No more codes, same problem, Having access to a new ECM, that was changed. Swapped cam position sensor to no avail. Checked fuel pressure at rail--about 50psi, steady until after it dies. The only other clue I have is I caught the speedometer "pegging high" just as it quits recently. Still no error codes. My beloved TJ has failed me? Any guidance is greatly appreciated! Runs fine---until it doesn't! All stock drivetrain. Thanks!
Since you're experiencing the speedometer pegging high just before it dies, that could point towards an electrical or sensor-related problem, particularly with the instrument cluster or possibly the vehicle speed sensor (VSS).
Here are a few additional things worth checking:
Check for a Bad Grounds: Ensure that your grounds are clean and intact, especially around the engine and the ECU. A bad ground can lead to erratic behavior.
Inspect the Wiring Harness: Look for any frayed wires or connections that may be causing intermittent electrical issues. Pay special attention to any wiring that runs near the exhaust or other heat sources.
VSS Issue: Since you've noticed the speedometer acting up, it could be related to a failing vehicle speed sensor. Try replacing it if you haven't already.
Fuel Pump Relay: Sometimes, a failing fuel pump relay can cause the pump to stop working after a short period. Consider swapping it out or bypassing it temporarily to see if it resolves the issue.
Ignition System: Check your ignition system components, including the coil, distributor cap, and rotor, as these can lead to sudden drops in power if they fail.
ECU Issues: While you've replaced the ECU, it’s worth checking to see if there are any compatibility issues or if the new unit is functioning properly.
Test Your Fuel Pump: Although you mentioned fuel pressure is okay, it might be worth doing a "load test" to see if the pump is actually delivering proper flow under stress.
Look for Vacuum Leaks: Though less likely, a vacuum leak could cause issues with performance that might manifest under certain conditions.
Good luck, and let us know how it goes!