Novak Conversions Jeep Wrangler TJ radiator

My review of 5.13 gears with 33's and 42RLE

Indeed!

I would absolutely run 33s with my 5.38s. OD still falls off a cliff for me with 35s so much so that I only switch it on when going around 70+mph.

With 33s I’d imagine I’d switch OD on only once I’m around 63-65.

Otherwise, I believe rolling through town in 1-3 would be about 150-200 rpm higher iirc and that would likely still be under 3000 until you get around 57-60 mph is my guess based on my observations with 35s.

There is a calculator that I found in here (the forum) that is pretty spot on if you want to look for it. I think there were skulls on the page but I don’t recall the name of the website. It allows u to select your transfer case, transmission, gearing, and tire diameter. Then populate your speeds and different rpms or speeds iirc. Pretty handy website imo.

In short I would run 5.38s on 33s and enjoy it very much. The engine is very happy not lugging around like it did with 4.10s on 35s. Additionally, the engine-coolant temps have not raised one bit since the regear (using mopar engine-cooling parts).

That would be Grimm Jeeper
http://grimmjeeper.com/
 
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I'm still in casual data acquisition mode since I am not ready to drop the coin on this mod.. yet.. but It is no less of a gameshow guess as to what ratio to choose..

Comes down to some details about your jeep and your intentions for it.

I’d rather rev a little high than a little too low (that’s where preference comes in).

I’ve driven the jeep on the highway with OD off revved from 3k to 4K (trying to fix a sticky lifter) and found that anything in the 3,300 range and a little higher seems super happy still and engine temps were good to go. So I’d definitely go deeper than taller if I’m on the edge. But again, I’m not doing 85+ on the freeway ever so I can get away with that.
 
Deciding between 5.13 and 5.38 myself for my 42RLE Rubicon. Leaning 5.38 because of the potential to move up to 35s down the road.
 
I'm running 4.56s in my 05 LJ with no problems. Of course I live in Florida and there aren't a lot of Hills but it's great on the highway.

The only way you can possibly know that it is great is to have run other ratios and go back to 4.56 because the others weren't so good. You simply don't know what you don't know.
 
The only way you can possibly know that it is great is to have run other ratios and go back to 4.56 because the others weren't so good. You simply don't know what you don't know.

Ok, point taken. So I just bought another LJ, this time an 06 Rubicon. I would like to run 35s on it as well. If I went 513s what would I notice different? Would I lose top end? A little faster off the line?
 
One other thing, if I switch out the gears can I keep the factory lockers? When I did my first LJ we put lockers and 4.56s at the same time so I'm not sure.
 
One other thing, if I switch out the gears can I keep the factory lockers? When I did my first LJ we put lockers and 4.56s at the same time so I'm not sure.
We're talking about one of your Rubicons with the original lockers right? If so you can go to a lower ratio like 5.13 or 5.38 by using a "thick" R&P gearset like from Revolution Gear. The thicker ring gear allows it to reach the smaller diameter gear head of the lower ratio pinion gear.

What size tires are you running? For 35's and automatic transmission on a Rubicon I'd go strictly for 5.38. For others with a non-Rubicon, 5.13 is as low as you can regear to with the factory front Dana 30.

This is what I installed for my automatic-equipped Rubicon.

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I am running 35s on my auto LJ with 4.56's. Put I did put an aftermarket 44 in front before I did. When I do the new(to me) LJ Rubi. I will go 5.13s. It's going in the shop next week for a metal cloak Game Changer 3.5 inch lift. Then gears and 35s and I don't think I'm going to do anything else to it.

20221011_133420.jpg
 
So just to be clear you are saying I can keep my factory Rubicon lockers even when I go to the 513s or 5:38s?
That's exactly what I said above and showed you the boxes they came in. And for 35's you DEFINITELY want to go with 5.38, not 5.13. Even 5.38 is barely enough gear for cruising on the highway at 65-70 mph when you have the 42RLE automatic with 35's.
 
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I am running 35s on my auto LJ with 4.56's. Put I did put an aftermarket 44 in front before I did. When I do the new(to me) LJ Rubi. I will go 5.13s. It's going in the shop next week for a metal cloak Game Changer 3.5 inch lift. Then gears and 35s and I don't think I'm going to do anything else to it.

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Whatever improvements the 4.56s did for you, and that 5.13s would do for you, the 5.38s improve it even more.

If you want RPM data at different speeds with your set-up, use the drop-down menus to select your Transmission & XFR case, and then enter your tire size & gear ratio into the Grimm Jeeper website. The data supports the 5.38 suggestions you are getting in here.

You aren't gaining anything by not going to 5.38s when you have 35s with a 42RLE and front Dana 44.

For a visual, below are some results with 5.38s, 5.13s, and 4.56s with 34.5" tires.

5.38s

Screen Shot 2023-05-07 at 7.11.13 PM.png



5.13s

Screen Shot 2023-05-07 at 7.13.00 PM.png



4.56s

Screen Shot 2023-05-07 at 7.13.15 PM.png
 
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When I wanted to re-gear with the 42RLE I was shocked at how low people told me to go. @Chris & @Jerry Bransford both claimed it would be the best set up with 33's and "OK" if I wanted to go to 35's in the future. (I am about 50/50 on going to 35's). I chose to listen to these guys and I'm very happy.

I've had 5.13's on my LJ for over a month and the gears have been paired with 33's for about 95% of that time. The previous owner had 32x10.5x16R on before me and the stock gears did very "OK" with that. I daily drive my Jeep and have taken it on a camping trip up to the Triny Mountains in Idaho, a round trip of about 450 Miles. So with daily driving and the trip, I have over 1,000 on the gears and figured id do a review to help people out given the 42RLE is a typical transmission in the later model TJ's.

I'll review aspects of the gears individually and driving experiences:

Daily Driving: My jeep is much more peppy and efficient. I never drove my LJ (Or any TJ) completely stock but it drives much better. Shifts smoother has better MPG and overall seems to like the gears more. It's just more pleasant to drive. The thing that sticks out the most is the fact that at a complete stop and in Drive I have to have my foot on the break because it will crawl on its own. It never did that with the old set up and I'm shocked at the amount of Tourqe I got back from the gears. I know this explanation isn't super detailed but I can't quite explain it...My jeep just drives better, that's all there is to it.

MPG: I'm not that surprised my MPG shot up. Unfortunately, I have a Roof Rack and my RTT on for pretty much the rest of the summer. However, I was able to get one full tank of gas tracked before the rack and tent went on...I track my fuel and with my old set up I averaged about 9.4 MPG (Since I bought it in December) daily driving. I should mention I have a hardtop and since I've owned the Jeep The heater has run about 80% of that time. Anyway, the one tank I tracked with the new gears came out to 14.7 MPG around town, an increase of over 5 Miles per gallon...I honestly think I could have gotten more if I had more tanks to track. I won't say much about my trips MPG because as you can see in the picture...I was pretty loaded down with gear and the wind was brutal on the way home. I averaged about 12.8 MPG with all the gear and my wife. I never took a camping trip like this with the old gears but the trips I did take it on...with no gear, rack, and wife ... it got about the same..slightly worse actually at about 12.2 MPG...So it's still impressive.

RPMs: Yes the RPMs run higher and that's the point. I won't say that much about my daily driving RPMs because where I live... I stay below 40 MPH 70% of the time and below 55 MPH 95% of the time. I rarely pay THAT close attention to them when I drive around town because I don't need to.
However, that's usually not why we re-gear our Jeeps...I posted two pictures from my trip below to give you an example of the RPMs. With all my gear and Jeep being even MORE top-heavy with the RTT I rarely go any faster than about 70-73 MPH. Even without the gear I never go fast than about 75-78 MPH. The first picture is what the RPMs look like at about 72 MPH in 4th (O/D) the second is when it downshifted into 3rd while still going 70. I LOVE the 2700-2800 range it sits at in 4th. Keeping the RPMs high has made it much more efficient and less mind-numbing shifting every 30 seconds.

The O/D Ratio & Shifting: Now, the re-gear doesn't fix the brutal O/D problem the 42RLE has. But, like stated above, it makes it MUCH more tolerable. The gears keep the RPMs higher and it helps with the shifting, performance, and fuel efficiency. I can attest to this pretty honestly given where I live. Nevada is America's most mountainous state and where I live in Elko (NE corner of the state) we sit at about 5,500 feet elevation. (Another reason why I was so picky with my gears). The 5.13s make driving through the hills and passes much more manageable and my jeep doesn't bog down nearly as much when the road gets steep or elevation shoots up. I feel like I have more "get-up" to tung me up the mountain.

Overall: I'm extremely happy I went with 5.13s given how I use my Jeep and where I live. Like Jerry and Chris have said time and time again on here, with the 42RLE and the nature of the 4.0 engine the deeper the gears the better. if you're thinking 5.13 is too much, don't, it's great and I 100% recommend it.

Hope this helps!!

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Very nice write up and photos with references to past and present scenarios. However, this idea of "the right gear" is still very subjective, in my opinion. Personally, I would hate to drive 70mph with rpms near 4000. But your Jeep your choice! Enjoy the ride.
 
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Novak Conversions Jeep Wrangler TJ radiator